Product Description
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Our product line
Hardness: | Hardened Tooth Surface |
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Installation: | 90 Degree |
Layout: | Expansion |
Gear Shape: | Bevel Gear |
Step: | Single-Step |
Type: | Gear Reducer |
Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
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Contribution of Spiral Bevel Gearboxes to Mechanical System Efficiency
Spiral bevel gearboxes play a crucial role in enhancing the overall efficiency of mechanical systems by:
- Power Transmission: Spiral bevel gearboxes efficiently transmit power between non-parallel and intersecting shafts, allowing mechanical systems to transfer rotational motion with minimal energy loss.
- High Efficiency: The unique tooth geometry of spiral bevel gears ensures smooth and continuous contact between gear teeth, resulting in higher mechanical efficiency compared to other types of gearboxes.
- Optimized Torque Distribution: Spiral bevel gearboxes distribute torque uniformly across the gear teeth, minimizing the concentration of stress and wear on specific teeth. This leads to improved load-sharing capabilities and reduced mechanical losses.
- Reduced Friction and Heat Generation: The rolling action of spiral bevel gears reduces sliding friction, minimizing heat generation and energy losses that often occur in sliding contact gear systems.
- Noise and Vibration Reduction: The meshing of spiral bevel gears generates less noise and vibration compared to other gear types, resulting in smoother and quieter operation.
- Compact Design: Spiral bevel gearboxes can be designed with a compact form factor, allowing for efficient utilization of space in various mechanical systems.
- Customizable Ratios: Gear ratios in spiral bevel gearboxes can be tailored to specific application requirements, ensuring optimal speed and torque matching.
- Reliable Power Transfer: Spiral bevel gears’ robust design and accurate tooth meshing contribute to reliable power transfer even under varying loads and operating conditions.
- Long Service Life: Properly designed and maintained spiral bevel gearboxes exhibit high durability and wear resistance, contributing to extended service life.
By effectively transmitting power, optimizing torque distribution, reducing friction, and providing smooth and reliable operation, spiral bevel gearboxes significantly enhance the overall efficiency of mechanical systems in various industries.
Emerging Trends in Spiral Bevel Gearbox Technology
The field of spiral bevel gearbox technology is witnessing several emerging trends that are shaping the future of these components:
- Advanced Materials: Manufacturers are exploring new materials and alloys to enhance the strength, durability, and heat resistance of spiral bevel gearboxes.
- Precision Manufacturing: Advancements in manufacturing technologies, such as CNC machining and 3D printing, are enabling more precise and efficient production of gear components.
- Improved Lubrication: Research into advanced lubricants and lubrication systems is resulting in better performance, reduced friction, and extended service intervals.
- Condition Monitoring: Integration of sensors and monitoring systems allows real-time tracking of gearbox health, facilitating predictive maintenance and minimizing downtime.
- Simulation and Modeling: Computer-aided design (CAD) and simulation tools are being used to optimize gear designs for efficiency, durability, and noise reduction.
- Noise Reduction: Focus on noise reduction techniques is leading to quieter gearboxes, which is especially crucial in noise-sensitive applications.
- Efficiency Enhancement: Innovations in gear profile design and tooth modifications are improving gearbox efficiency, translating to energy savings.
- Compact Design: Demand for compact and space-efficient gearboxes is driving innovations in compact spiral bevel gearbox designs.
- Customization: Manufacturers are increasingly offering customization options to meet specific application requirements.
- IoT Integration: Integration of the Internet of Things (IoT) technology allows remote monitoring and control of gearboxes, enhancing operational efficiency.
These trends reflect the ongoing advancements in spiral bevel gearbox technology, addressing challenges, improving performance, and expanding their applications in various industries.
Industries Using Spiral Bevel Gearboxes
Spiral bevel gearboxes find applications across various industries where precise power transmission, high torque capacity, and efficient motion transfer are essential. Some of the industries that commonly utilize spiral bevel gearboxes include:
- Automotive: Spiral bevel gears are used in automotive differentials, axles, and steering systems to transmit power efficiently and handle changing loads and directions.
- Aerospace: Aerospace applications require reliable and lightweight power transmission, making spiral bevel gears suitable for aircraft engines, landing gear, and control systems.
- Heavy Machinery: Industries like construction, mining, and agriculture use spiral bevel gearboxes in equipment such as excavators, bulldozers, tractors, and loaders.
- Manufacturing: Spiral bevel gears play a role in industrial machinery, conveyors, robotics, and machine tools, ensuring precise motion and power distribution.
- Marine: Marine propulsion systems and steering mechanisms benefit from the robustness and efficiency of spiral bevel gears.
- Energy: Spiral bevel gearboxes are used in power generation equipment, including wind turbines, hydroelectric generators, and gas turbines.
- Railways: Trains rely on spiral bevel gears in their transmission systems and bogie assemblies to deliver power and maintain stability.
The versatility, durability, and reliable performance of spiral bevel gearboxes make them a valuable component in various industrial sectors.
editor by CX 2023-09-08
China factory 90 Degree Helical Gear Reduction Box Right Angle Spiral Bevel Gearbox with Motor cvt gearbox
Product Description
PROFESSIONAL MANUFACTURE
— SINCE 1995
90 degree helical gear reduction box right angle spiral bevel gearbox with motor
Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light
industry,environmental protection, paper making, printing, lifting transport, food industry and so on.
Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.
Product Description
It realized serialization and modularization with compact structure and wide range of transmission ratio.
The transmission efficiency reach up to 96%.
The gear processed by Carburizing, Nitriding & Grinding.
High efficiency, superior performance with less energy consumption.
High precision gear, steady transmission, low noise, large load capacity, long service life.
Support various of installation method.
Product Parameters
Size |
K 47 57 |
K 67 |
K 77 |
K 87 |
K 97 |
K 107 |
K 127 |
K 157 |
K 167 187 |
Structure |
K KA KF KAF KAZ KAT KAB |
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Input power rating(kw) |
0.18-5.5 |
0.18-5.5 |
0.37-11 |
0.75-22 |
3-45 |
7.5-90 |
5.5-55KW |
11-160 |
18.5-200 |
Ratio |
6.57-145.14 |
7.14-144.79 |
7.24-192.18 |
7.19-197.37 |
8.95-176.05 |
8.68-146.07 |
12.65-150.41 |
5.00-163.31 |
17.27-180.78 |
Permissible torque N.m |
400/600 |
820 |
1550 |
2700 |
4300 |
8000 |
13000 |
1000 |
32000/50000 |
Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.
Detailed Photos
Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.
In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.
Packaging & Shipping
Application
Driven machines | |||
Waste water treatment | Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps | Dredgers | Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears |
Chemical industry | Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges | Metal working mills | plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills |
Metal working mills | Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives | Conveyors | Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears |
Frequency converters | Reciprocating compressors | ||
Cranes | Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes | Cooling towers | Cooling tower fans, blowers axial and radial |
Cane sugar production | Cane knives, cane mills | Beet sugar production | Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter |
Paper machines | Pulper drives | Cableways | Material ropeways, continuous ropeway |
Cement industry | Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers |
Company Profile
Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.
FAQ
1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).
2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.
3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher
4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Samples: |
US$ 480/Piece
1 Piece(Min.Order) | Order Sample 90 degree right angle spiral bevel gearbox
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Customization: |
Available
| Customized Request |
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Differences Between Spiral Bevel Gearboxes and Other Gearbox Types
Spiral bevel gearboxes differ from other gearbox types in several key aspects:
- Gear Tooth Design: Spiral bevel gearboxes use spiral bevel gears with angled teeth, which allow for smoother meshing and reduced impact compared to straight bevel gears. In contrast, other gearbox types might use spur gears, helical gears, or worm gears, each with distinct tooth profiles.
- Shaft Arrangement: Spiral bevel gearboxes have intersecting input and output shafts set at right angles. This enables power transmission between shafts that are not aligned. Other gearbox types, such as parallel shaft gearboxes, have shafts that are parallel to each other.
- Direction Changes: Spiral bevel gearboxes are well-suited for applications requiring direction changes between input and output shafts due to their perpendicular shaft arrangement. Worm gearboxes, on the other hand, are commonly used for large speed reductions and right-angle drives.
- High Torque Transmission: Spiral bevel gearboxes offer high torque transmission capabilities due to the larger contact area of their gear teeth. Planetary gearboxes, while also capable of handling high torque, have a different gear arrangement involving sun, planet, and ring gears.
- Noise and Vibration: Spiral bevel gearboxes tend to produce less noise and vibration compared to straight bevel gearboxes, thanks to their spiral tooth design. Helical gearboxes, which also use angled teeth, offer similar advantages in terms of noise reduction.
- Applications: Spiral bevel gearboxes are commonly used in automotive differentials, aerospace systems, and heavy machinery. Other gearbox types find applications in various industries based on their unique characteristics and advantages.
Overall, the distinctive features of spiral bevel gearboxes set them apart from other gearbox types, making them suitable for specific applications where direction changes, torque transmission, and smooth operation are critical factors.
Contribution of Spiral Bevel Gearboxes to Mechanical System Efficiency
Spiral bevel gearboxes play a crucial role in enhancing the overall efficiency of mechanical systems by:
- Power Transmission: Spiral bevel gearboxes efficiently transmit power between non-parallel and intersecting shafts, allowing mechanical systems to transfer rotational motion with minimal energy loss.
- High Efficiency: The unique tooth geometry of spiral bevel gears ensures smooth and continuous contact between gear teeth, resulting in higher mechanical efficiency compared to other types of gearboxes.
- Optimized Torque Distribution: Spiral bevel gearboxes distribute torque uniformly across the gear teeth, minimizing the concentration of stress and wear on specific teeth. This leads to improved load-sharing capabilities and reduced mechanical losses.
- Reduced Friction and Heat Generation: The rolling action of spiral bevel gears reduces sliding friction, minimizing heat generation and energy losses that often occur in sliding contact gear systems.
- Noise and Vibration Reduction: The meshing of spiral bevel gears generates less noise and vibration compared to other gear types, resulting in smoother and quieter operation.
- Compact Design: Spiral bevel gearboxes can be designed with a compact form factor, allowing for efficient utilization of space in various mechanical systems.
- Customizable Ratios: Gear ratios in spiral bevel gearboxes can be tailored to specific application requirements, ensuring optimal speed and torque matching.
- Reliable Power Transfer: Spiral bevel gears’ robust design and accurate tooth meshing contribute to reliable power transfer even under varying loads and operating conditions.
- Long Service Life: Properly designed and maintained spiral bevel gearboxes exhibit high durability and wear resistance, contributing to extended service life.
By effectively transmitting power, optimizing torque distribution, reducing friction, and providing smooth and reliable operation, spiral bevel gearboxes significantly enhance the overall efficiency of mechanical systems in various industries.
editor by CX 2023-09-04
China Professional Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox gearbox drive shaft
Product Description
Spiral Bevel Helical Speed Gear Reducer Reduction Agriculture Nmrv Worm Winch Track Slewing Drive Agricultural Cycloidal Servo High Precision Planetary Gearbox
Company Profile
We are a professional company engaged in the R&D, design, and manufacturing of gearboxes. The company has introduced a number of sophisticated production and testing equipment. We have successfully developed 800Nm-11200Nm planetary gearboxes for construction machinery, special planetary gearboxes for mixers, special planetary gearboxes for buildings, special reducers for mines, wind power reducers, hydraulic rotary, winch series, gearboxes for rolling mills, and other series of gearboxes with hundreds of thousands of specifications. The products have been widely used in building materials, metallurgy, engineering machinery, hoisting, shipping, chemical, pharmaceutical, electric power, and other supporting units and engineering projects.
Since its establishment, the company has been accelerating the pace of scientific and technological innovation and independent brand construction to build its core competitiveness with new thinking and new manufacturing awareness.
Our Equipments
Certification
Packaging and Shipment
Product Description
Agricultural gearbox:
Flail mower gearbox, rotary tiller gearbox, lawn mower gearbox, rotary cutter gearbox, agricultural sprayer gearbox, post hole digger gearbox, feed mixer gearbox, rotary mower gearbox, gearbox for circular saws, irrigation reels gearbox, agricultural generator gearbox, fertilizer spreader gearbox, hydraulic drive gearbox, manure spreader gearbox, rotary rakes gearbox, hay tedders gearbox, micro tiller gearbox, cutter bars gearbox, fertilizer mixer gearbox, agitators gearbox for sewage, round baler gearbox, snowblower gearbox
Planetary gearbox:
–Gear speed reducer for tracked vehicle
–Gear speed reducer for winch
–Planetary gear reducer for wheeled vehicle
–Planetary slewing drive
–Planetary gear reducer for wind turbines
–Inline planetary gear reducer
–Right angle gear drive
–Planetary gearbox feed mixer drive
Industrial gearbox
Worm gearbox: RV series, WP series, SWL series screw jack, VF series
Helical gearbox: R/F/K/S series, HB series, BKM series, RC series, SMR shaft mounted gearbox, TA shaft mounted gearbox
Cycloidal gearboxes: BL/XL flange vertical installed double shaft type, BW/XW baseboard horizontal installed double shaft type, BLD/XLD flange vertical installed motor direct-connection type, BWD/XWD baseboard horizontal installed motor direct-connection type
High precision planetary gearbox
Application
Agriculture & Forestry | Industry & Mining | Food Processing |
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Transport | Maritime Affairs | Wind Energy |
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The installation and dimensions of the planetary gearbox are designed in strict accordance with the requirements of Italian and American manufacturers so that they can be interchanged with the following series of planetary gearboxes. Performance and connection dimensions. They are ideal substitutes for these brands.
trasmital bonfiglioli, revini riduttori, rexroth, CZPT riduttori, rossi, zollern
Related Products–Transmission parts
Drive shafts
For more reducers and mechanical accessories, please click here to view
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Function: | Distribution Power, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Stepless |
Differences Between Spiral Bevel Gearboxes and Other Gearbox Types
Spiral bevel gearboxes differ from other gearbox types in several key aspects:
- Gear Tooth Design: Spiral bevel gearboxes use spiral bevel gears with angled teeth, which allow for smoother meshing and reduced impact compared to straight bevel gears. In contrast, other gearbox types might use spur gears, helical gears, or worm gears, each with distinct tooth profiles.
- Shaft Arrangement: Spiral bevel gearboxes have intersecting input and output shafts set at right angles. This enables power transmission between shafts that are not aligned. Other gearbox types, such as parallel shaft gearboxes, have shafts that are parallel to each other.
- Direction Changes: Spiral bevel gearboxes are well-suited for applications requiring direction changes between input and output shafts due to their perpendicular shaft arrangement. Worm gearboxes, on the other hand, are commonly used for large speed reductions and right-angle drives.
- High Torque Transmission: Spiral bevel gearboxes offer high torque transmission capabilities due to the larger contact area of their gear teeth. Planetary gearboxes, while also capable of handling high torque, have a different gear arrangement involving sun, planet, and ring gears.
- Noise and Vibration: Spiral bevel gearboxes tend to produce less noise and vibration compared to
Precision Applications of Spiral Bevel Gearboxes
Spiral bevel gearboxes are well-suited for precision applications that require accurate and controlled motion. Here’s how they can be used in precision settings:
1. Automotive Manufacturing: Spiral bevel gearboxes play a critical role in automotive assembly lines, where precision is essential for proper alignment and fit of components. They help in controlling robotic arms, conveyors, and tool movements with high accuracy.
2. Aerospace Industry: In the aerospace sector, precision is paramount. Spiral bevel gearboxes are used in various applications, including aircraft landing gear systems, where they enable controlled and accurate movement during takeoff and landing.
3. Medical Equipment: Medical devices, such as robotic surgical systems and imaging equipment, require precise and reliable motion control. Spiral bevel gearboxes ensure accurate positioning and movement in these critical applications.
4. Semiconductor Manufacturing: The semiconductor industry demands extreme precision for the fabrication of microchips. Spiral bevel gearboxes are used in equipment like lithography machines, ensuring precise alignment and motion during the manufacturing process.
5. Optics and Instrumentation: Precision optics, telescopes, and scientific instruments require accurate adjustments and controlled movement. Spiral bevel gearboxes provide the necessary motion control for alignment and focusing.
6. Laboratory Automation: In research laboratories, spiral bevel gearboxes are utilized in robotic systems and automated equipment to handle delicate tasks with precision.
Thanks to their high-precision capabilities, spiral bevel gearboxes contribute to improved accuracy, repeatability, and reliability in a wide range of applications where precise motion control is critical.
straight bevel gearboxes, thanks to their spiral tooth design. Helical gearboxes, which also use angled teeth, offer similar advantages in terms of noise reduction.
- Applications: Spiral bevel gearboxes are commonly used in automotive differentials, aerospace systems, and heavy machinery. Other gearbox types find applications in various industries based on their unique characteristics and advantages.
Overall, the distinctive features of spiral bevel gearboxes set them apart from other gearbox types, making them suitable for specific applications where direction changes, torque transmission, and smooth operation are critical factors.
editor by CX 2023-08-14
China Small Helical Bevel Gear Speed Reduction Gearbox components of gearbox
Item Description
Tiny Helical Bevel Gear Speed Reduction Gearbox
Surface area: As your necessity
Material: Steel / aluminum / brass / iron / zinc / alloy
Any other substance and dimension depends on customers’ demand.
Use: Equipment / home furniture / toy / woodboard / wall
Manufacturing process: Maching parts
Euipment: CNC device
Screening products: Projector
Our Main Consumers
Content | Stainless steel, copper, brass, carbon steel, aluminum (according to customer’s requirement. |
Surface Treatment | Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, sizzling-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc. |
Main Products | Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,gear, stamping parts,washer,gasket,plastic molding injection parts,standoff,CNC machining service,accessories etc. |
Producing Equipment | CNC machine , automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc. |
Management System | ISO9001 – 2008 |
Available Certificate | RoHS, SGS, Material Certification |
Testing Equipment | Projecting apparatus, Salt Spray Test, Durometer, and Coating thickness tester , 2D projector |
Lead time | ten-15 working days as usual,It will based on the detailed order quantity. |
Managing Returned Goods | With quality problem or deviation from drawings |
Delivery of Samples | By DHL,Fedex,UPS, TNT,EMS^^ |
Guarantee | Replacement at all our cost for rejected products |
Main Markets | North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia |
How to order | * You send us drawing or sample |
* We carry through project assessment | |
* We give you our design for your confirmation | |
* We make the sample and send it to you after you confirmed our design | |
* You confirm the sample then place an order and pay us 30% deposit | |
* We start producing | |
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers. | |
* Trade is done, thank you!! | |
Apps | Toy,Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment, daily living equipment, electronic sports equipment, light industry products, sanitation machinery, market/ hotel equipment supplies, artware etc. |
US $10 / Piece | |
10 Pieces (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Hardened |
Installation: | Torque Arm Type |
Step: | Four-Step |
###
Customization: |
Available
|
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###
Material | Stainless steel, copper, brass, carbon steel, aluminum (according to customer’s requirement. |
Surface Treatment | Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc. |
Main Products | Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,gear, stamping parts,washer,gasket,plastic molding injection parts,standoff,CNC machining service,accessories etc. |
Producing Equipment | CNC machine , automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc. |
Management System | ISO9001 – 2008 |
Available Certificate | RoHS, SGS, Material Certification |
Testing Equipment | Projecting apparatus, Salt Spray Test, Durometer, and Coating thickness tester , 2D projector |
Lead time | 10-15 working days as usual,It will based on the detailed order quantity. |
Managing Returned Goods | With quality problem or deviation from drawings |
Delivery of Samples | By DHL,Fedex,UPS, TNT,EMS^^ |
Warranty | Replacement at all our cost for rejected products |
Main Markets | North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia |
How to order | * You send us drawing or sample |
* We carry through project assessment | |
* We give you our design for your confirmation | |
* We make the sample and send it to you after you confirmed our design | |
* You confirm the sample then place an order and pay us 30% deposit | |
* We start producing | |
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers. | |
* Trade is done, thank you!! | |
Applications | Toy,Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment, daily living equipment, electronic sports equipment, light industry products, sanitation machinery, market/ hotel equipment supplies, artware etc. |
US $10 / Piece | |
10 Pieces (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Hardened |
Installation: | Torque Arm Type |
Step: | Four-Step |
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Customization: |
Available
|
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Material | Stainless steel, copper, brass, carbon steel, aluminum (according to customer’s requirement. |
Surface Treatment | Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc. |
Main Products | Precision screw,bolt, nuts,fastener,knob,pins, bushing, sleeve,gear, stamping parts,washer,gasket,plastic molding injection parts,standoff,CNC machining service,accessories etc. |
Producing Equipment | CNC machine , automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc. |
Management System | ISO9001 – 2008 |
Available Certificate | RoHS, SGS, Material Certification |
Testing Equipment | Projecting apparatus, Salt Spray Test, Durometer, and Coating thickness tester , 2D projector |
Lead time | 10-15 working days as usual,It will based on the detailed order quantity. |
Managing Returned Goods | With quality problem or deviation from drawings |
Delivery of Samples | By DHL,Fedex,UPS, TNT,EMS^^ |
Warranty | Replacement at all our cost for rejected products |
Main Markets | North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia |
How to order | * You send us drawing or sample |
* We carry through project assessment | |
* We give you our design for your confirmation | |
* We make the sample and send it to you after you confirmed our design | |
* You confirm the sample then place an order and pay us 30% deposit | |
* We start producing | |
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers. | |
* Trade is done, thank you!! | |
Applications | Toy,Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment, daily living equipment, electronic sports equipment, light industry products, sanitation machinery, market/ hotel equipment supplies, artware etc. |
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by czh 2023-01-23
China manufacturer China Manufacturer K Series Helical Bevel Speed Gear Reducer, KAF Series Transmission Gearbox Adapt For Servo Motor manufacturer
Guarantee: 1 many years
Relevant Industries: Equipment Fix Retailers, Restaurant, Construction works , Strength & Mining, Foodstuff & Beverage Outlets
Fat (KG): forty
Tailored help: OEM, ODM, OBM
Gearing Arrangement: Bevel / Miter
Output Torque: 10N.m~58500N.m
Input Speed: 1440rpm
Output Pace: .08~263rpm
Merchandise identify: KAF Series Transmission Gearbox Adapt For Servo Motor
Certificate: ISO9001:2008
Shade: Tailored
Gears Design: Helica Gear
Sort: Bevel-helical
Efficiency: 94%~ninety eight%
Application: Chemical Market
Model: Beiji or custom
encounter: a lot more than thirty many years
Key word: pace reducer motor
Packaging Specifics: Cartons or picket circumstances
Port: HangZhou YanTian GuangZhou
Solution Paramenters KAF Sequence Transmission Gearbox Adapt For Servo Motor
Product Title | KAF Collection Transmission Gearbox Adapt For Servo Motor | ||||||
Efficiency | 94%~ninety eight% | ||||||
Type | Helical bevel equipment motor | ||||||
Model | KAF37-KAF157 | ||||||
Ratio | 12.65-250 | ||||||
Color | silver /blue or customized | ||||||
Usages | Industrial Device:Meals Stuff,Ceramics,CHEMICAL,Packing,Dyeing,Woodworking,Glass. | ||||||
Brand | beiji or custom-made | ||||||
Suitable motor kind | Servo Motor / Hydraulic Motor |
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
editor by czh
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