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China supplier Miter Gear Box or Right Angle Gear Box of Spiral Bevel Gears with High Efficiency High Power Rating. Use in Transmission Truing and Torque Linear Stretch. gearbox adjustment

Product Description

Miter Gear Box or Right angle gear box of spiral bevel gears with high efficiency high power rating. Miter Gear Box extended use in transmission truing and torque linear stretch. Installed in multi-surfaces form 1 shafts to 4 shafts or flange type. bevel gearboxes will be used if the operating direction is to be displaced by 90°. Thus, the output torque can be increased many times. Low-noise and smooth operation, Suitable for manual and electrical operation, Top quality corrosion protection, Stainless steel input shaft. Bevel Gears are used exclusively to transmit rotary motion between intersecting shafts. Through commonly seen in right angle drives, bevel gears can be cut to drive any angle.

 

How Does A Compact Bevel Gearbox Work?

Compact Cubic Gearboxes Videos For Customers Orders

* Malaysia customers bevel 90 degree gearbox 1:1 ratio at 36567X3, registered Capital 500000CNY) is a leading manufacturer and supplier of Screw Jacks (Mechanical Actuators), Bevel Gearboxes, Lifting Systems, Electric Linear Actuators, Gearmotors and Speed Reducers, and Others Linear Motion and Power Transmission Products in China. We are Alibaba, Made-In-China and SGS (Serial NO.: QIP-ASI192186) audited manufacturer and supplier. We also have a strict quality system, with senior engineers, experienced skilled workers and practiced sales teams, we consistently provide the high quality equipments to meet the customers electro-mechanical actuation, lifting and positioning needs. CHINAMFG Industry guarantees quality, reliability, performance and value for today’s demanding industrial applications.
Website (English): screw-jacks
Website (English): screw-jacks
Website (Chinese): screw-jacks

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Bottle Capping, Food Processing Equipment
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Right Angle Drive
Hardness: Hardened Tooth Surface
Installation: Horizontal Type and Vertical Type
Step: Single-Step
Customization:
Available

|

Customized Request

spiral bevel gearbox

Precision Applications of Spiral Bevel Gearboxes

Spiral bevel gearboxes are well-suited for precision applications that require accurate and controlled motion. Here’s how they can be used in precision settings:

1. Automotive Manufacturing: Spiral bevel gearboxes play a critical role in automotive assembly lines, where precision is essential for proper alignment and fit of components. They help in controlling robotic arms, conveyors, and tool movements with high accuracy.

2. Aerospace Industry: In the aerospace sector, precision is paramount. Spiral bevel gearboxes are used in various applications, including aircraft landing gear systems, where they enable controlled and accurate movement during takeoff and landing.

3. Medical Equipment: Medical devices, such as robotic surgical systems and imaging equipment, require precise and reliable motion control. Spiral bevel gearboxes ensure accurate positioning and movement in these critical applications.

4. Semiconductor Manufacturing: The semiconductor industry demands extreme precision for the fabrication of microchips. Spiral bevel gearboxes are used in equipment like lithography machines, ensuring precise alignment and motion during the manufacturing process.

5. Optics and Instrumentation: Precision optics, telescopes, and scientific instruments require accurate adjustments and controlled movement. Spiral bevel gearboxes provide the necessary motion control for alignment and focusing.

6. Laboratory Automation: In research laboratories, spiral bevel gearboxes are utilized in robotic systems and automated equipment to handle delicate tasks with precision.

Thanks to their high-precision capabilities, spiral bevel gearboxes contribute to improved accuracy, repeatability, and reliability in a wide range of applications where precise motion control is critical.

spiral bevel gearbox

Selecting a Spiral Bevel Gearbox: Key Considerations

Choosing the right spiral bevel gearbox for a specific application requires careful evaluation of various factors:

  • Load Requirements: Determine the torque and load demands of the application to select a gearbox with an appropriate torque rating.
  • Speed Range: Consider the desired speed range and ensure that the gearbox can handle the required speeds without compromising efficiency or durability.
  • Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and presence of dust or debris, to select suitable materials and sealing mechanisms.
  • Mounting and Space Constraints: Assess available space and mounting requirements to ensure that the gearbox can be properly integrated into the machinery.
  • Efficiency and Power Loss: Evaluate the gearbox’s efficiency to minimize energy loss and optimize power transmission.
  • Noise and Vibration: Consider noise and vibration levels to ensure smooth and quiet operation, especially in applications where low noise is crucial.
  • Maintenance and Serviceability: Choose a gearbox that is easy to maintain and service, with accessible lubrication points and inspection covers.
  • Budget: Balance the required features and performance with the available budget for the gearbox.
  • Manufacturer Reputation: Select a reputable manufacturer with a history of producing high-quality spiral bevel gearboxes.

By carefully evaluating these factors and collaborating with gearbox experts, you can make an informed decision and select a spiral bevel gearbox that meets the specific needs of your application.

spiral bevel gearbox

Variations in Design of Spiral Bevel Gearboxes for Specific Tasks

Spiral bevel gearboxes can be customized and designed with specific features to suit different tasks and applications. These variations in design allow them to meet the diverse requirements of various industries:

  • High-Speed Applications: Spiral bevel gearboxes designed for high-speed applications may feature optimized tooth profiles and precision manufacturing to minimize noise and vibration at elevated rotational speeds.
  • Heavy-Duty Applications: Gearboxes intended for heavy-duty tasks, such as industrial machinery and mining equipment, might have reinforced housing, larger bearings, and increased load-carrying capacity to withstand higher loads and provide extended durability.
  • Compact Designs: In cases where space is limited, compact spiral bevel gearboxes can be engineered to provide high torque output while maintaining a smaller footprint.
  • Specialized Industries: Some industries, like aerospace and defense, may require spiral bevel gearboxes with specific material selections, precision engineering, and reduced weight to meet stringent performance and reliability standards.
  • Custom Ratios: Gearboxes with custom gear ratios can be designed for applications that demand specific speed reduction or increase requirements.

By tailoring the design of spiral bevel gearboxes to meet the unique demands of different tasks and industries, manufacturers can ensure optimal performance and longevity in a wide range of applications.

China supplier Miter Gear Box or Right Angle Gear Box of Spiral Bevel Gears with High Efficiency High Power Rating. Use in Transmission Truing and Torque Linear Stretch.   gearbox adjustment	China supplier Miter Gear Box or Right Angle Gear Box of Spiral Bevel Gears with High Efficiency High Power Rating. Use in Transmission Truing and Torque Linear Stretch.   gearbox adjustment
editor by CX 2023-09-15

China Best Sales H3sh10 Right Angle Spiral Bevel Gear Box 1: 10 Ratio Gearbox wholesaler

Product Description

PROFESSIONAL MANUFACTURE
— SINCE 1995

H3SH10 right angle spiral bevel gear box 1: 10 ratio gearbox

Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light

industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.

Product Description

 

Realized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes.

Using less component parts.

Applying advanced grinding process which improved the stability and the efficiency of transmit power with lower noise.

Mounting mode:foot-mounted,flange-mounted,swing base-mounted,torque-arm-mounted.

Ratio range:1.23~450. It will be higher when combining with K&R series reducer.

Product Parameters

 

Type

Input Speed r/min

Transmission Ratio

Type

Input Speed

r/min

Transmission Ratio

Type

Input Speed

r/min

Transmission Ratio

 

 

 

H1SH3/5/7/
9/11
/13/15
/17/19

 

750

1.25-2

 

B2 H2SH4/5/6/7/
8/9/10/
11/12/13/14/15/
16/17/18/19/
20/21/22
/23/24/25/26

 

750

5-9

 

 

B3 H3SH4/5/6/7/8
/9/10/11/12/
13/14/15/
16/17/18/19/
20/21/22/
23/24/25/26

 

750

 

12.5-112

224-5.6

10-28

 

1000

1.25-2

 

1000

5-9

 

1000

 

12.5-112

2.24-5.6

10-28

 

1500

1.25-2

 

 

1500

5-6.3

 

1500

12.5-31.5

4-5.6

7-9

35.5-56

 

 

10-16

63-112

18-28

 

 

Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.

Detailed Photos


Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.

In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.

 

Packaging & Shipping

 

Application

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CHINAMFG mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CHINAMFG South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CHINAMFG to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Manufacturing Plant
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Samples:
US$ 3500/Piece
1 Piece(Min.Order)

|

Order Sample

right angle spiral bevel gearbox 1: 10 ratio
Customization:
Available

|

Customized Request

spiral bevel gearbox

Lubrication Requirements for Maintaining Spiral Bevel Gearboxes

Lubrication is crucial for ensuring the smooth operation and longevity of spiral bevel gearboxes. Proper lubrication helps reduce friction, prevent wear, dissipate heat, and protect gear components from corrosion. Consider the following lubrication requirements:

  • Lubricant Selection: Choose a high-quality lubricant specifically formulated for gear applications. The lubricant should have the appropriate viscosity and additives to withstand the operating conditions and load demands of the gearbox.
  • Lubrication Interval: Establish a regular lubrication schedule based on the manufacturer’s recommendations and the application’s operating conditions. Regular lubrication prevents inadequate lubrication and excessive wear.
  • Lubrication Method: Depending on the design of the gearbox, lubrication can be achieved through splash lubrication, oil bath lubrication, or forced lubrication systems. Ensure that lubricant is evenly distributed across gear surfaces.
  • Quantity: Use the correct amount of lubricant to ensure proper coverage and prevent overfilling, which can lead to excessive heat generation and foaming.
  • Temperature: Monitor the operating temperature of the gearbox. Lubricants can degrade at high temperatures, leading to reduced effectiveness. Ensure that the gearbox operates within the recommended temperature range.
  • Contamination Control: Keep the lubricant free from contaminants, such as dirt, debris, and water. Regularly check the gearbox’s breathers, filters, and seals to prevent contaminants from entering the system.
  • Oil Analysis: Perform regular oil analysis to monitor the condition of the lubricant and identify signs of wear or contamination. Oil analysis helps identify potential issues early and allows for timely corrective actions.
  • Re-lubrication After Maintenance: Whenever maintenance is performed on the gearbox, ensure that proper lubrication is applied before restarting the equipment. This prevents dry starts and ensures immediate lubrication to critical components.

Adhering to proper lubrication requirements and practices is essential for maximizing the performance, efficiency, and lifespan of spiral bevel gearboxes in industrial applications.

spiral bevel gearbox

Extending the Lifespan of Spiral Bevel Gearboxes through Maintenance

To ensure the longevity of spiral bevel gearboxes, the following maintenance practices are essential:

  • Regular Inspection: Conduct routine visual and functional inspections to identify wear, damage, or anomalies.
  • Lubrication: Maintain proper lubrication by using recommended oils or greases. Regularly check oil levels and quality.
  • Cleaning: Keep the gearbox clean and free from debris or contaminants that can accelerate wear.
  • Tightening and Alignment: Periodically check and tighten bolts, ensuring proper alignment and reducing vibration.
  • Temperature Monitoring: Monitor operating temperatures to prevent overheating, which can lead to premature wear.
  • Vibration Analysis: Implement vibration analysis to detect potential issues and abnormal wear patterns.
  • Seal Inspection: Inspect seals for leaks and damage, as proper sealing prevents contaminants from entering the gearbox.
  • Replacement of Worn Parts: Replace worn or damaged components promptly to prevent further deterioration.
  • Gear Tooth Inspection: Regularly assess gear tooth condition and contact patterns to detect wear and misalignment.
  • Professional Maintenance: Engage qualified technicians for more in-depth inspections, adjustments, and maintenance.

By adhering to these maintenance practices, operators can extend the lifespan of spiral bevel gearboxes, ensure optimal performance, and minimize the risk of unexpected failures.

spiral bevel gearbox

Differences Between Spiral Bevel Gearboxes and Other Gearbox Types

Spiral bevel gearboxes differ from other gearbox types in several key aspects:

  • Gear Tooth Design: Spiral bevel gearboxes use spiral bevel gears with angled teeth, which allow for smoother meshing and reduced impact compared to straight bevel gears. In contrast, other gearbox types might use spur gears, helical gears, or worm gears, each with distinct tooth profiles.
  • Shaft Arrangement: Spiral bevel gearboxes have intersecting input and output shafts set at right angles. This enables power transmission between shafts that are not aligned. Other gearbox types, such as parallel shaft gearboxes, have shafts that are parallel to each other.
  • Direction Changes: Spiral bevel gearboxes are well-suited for applications requiring direction changes between input and output shafts due to their perpendicular shaft arrangement. Worm gearboxes, on the other hand, are commonly used for large speed reductions and right-angle drives.
  • High Torque Transmission: Spiral bevel gearboxes offer high torque transmission capabilities due to the larger contact area of their gear teeth. Planetary gearboxes, while also capable of handling high torque, have a different gear arrangement involving sun, planet, and ring gears.
  • Noise and Vibration: Spiral bevel gearboxes tend to produce less noise and vibration compared to straight bevel gearboxes, thanks to their spiral tooth design. Helical gearboxes, which also use angled teeth, offer similar advantages in terms of noise reduction.
  • Applications: Spiral bevel gearboxes are commonly used in automotive differentials, aerospace systems, and heavy machinery. Other gearbox types find applications in various industries based on their unique characteristics and advantages.

Overall, the distinctive features of spiral bevel gearboxes set them apart from other gearbox types, making them suitable for specific applications where direction changes, torque transmission, and smooth operation are critical factors.

China Best Sales H3sh10 Right Angle Spiral Bevel Gear Box 1: 10 Ratio Gearbox   wholesaler China Best Sales H3sh10 Right Angle Spiral Bevel Gear Box 1: 10 Ratio Gearbox   wholesaler
editor by CX 2023-09-12

China Custom K Spiral Bevel Gear Reducer Low Vibration, Low Noise, Energy Saving High Gear Box sequential gearbox

Product Description

Product Description

Boqiang Drive K Series Helical -Bevel Geared Motor

Features:
High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.

Technical parameters

Ratio 5.36-197.37
Input power 0.12-200KW
Output torque 10-62800N.m
Output speed 7-415rpm
Mounting type Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotc
Ratio 5.36-197.37
Input power 0.12-200KW
Output torque 10-62800N.m
Output speed 7-415rpm
Mounting type Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotc

Specification
 

Model

Shaft Dia.

mm

Horizontal Center Height mm

External Flange Dia.

 mm

Power
(kw)

Ratio

(i)

Nominal Torque

(Nm)

Solid Shaft

Hollow Shaft

K/KF/KA/KAF37

ф25

ф30

100

160

0.12-2.2

8-102

180

K/KF/KA/KAF47

ф30

ф35

112

200

0.18-4

8-126

380

K/KF/KA/KAF57

ф35

ф40

132

250

0.25-5.5

8-143

580

K/KF/KA/KAF67

ф40

ф40

140

250

0.37-7.5

8-143

680

K/KF/KA/KAF77

ф50

ф50

180

300

0.75-11

8-175

1300

K/KF/KA/KAF87

ф60

ф60

212

350

1.5-18.5

8-197

2500

K/KF/KA/KAF97

ф70

ф70

265

450

2.2-30

8-197

3900

K/KF/KA/KAF107

ф90

ф90

315

450

4-45

8-197

6800

K/KF/KA/KAF127

ф110

ф100

375

550

7.5-90

8-197

11200

K/KF/KA/KAF157

ф120

ф120

450

660

11-110

8-198

11700

K/KF/KA/KAF167

ф160

ф135

500

15-160

8-186

32000

K/KF/KA/KAF187

ф190

ф155

600

18.5-200

8-186

50000

 

K series gear units are available in the following designs:

1.K.. Y.. Foot shaft extension mounted helical – spiral bevel gear reducer:
 

 

 

 

2.KAB or KW.. Y.. Foot hollow shaft mounted helical – spiral bevel gear reducer:

 

3.KA.. Y.. Hollow shaft mounted helical – spiral bevel gear reducer

4.KAZ.. Y.. Small flange hollow shaft mounted helical – spiral bevel gear reducer

5.KF.. Y.. Flange shaft extension mounted helical bevel gear reducer

6.KAF.. Y.. Flange hollow shaft mounted helical – spiral bevel gear reducer

7.KAT.. Y.. Helical bevel gear reducer mounted with hollow shaft with anti-swivel arm

 

8.K(KF  KA  KAF  KAZ)K.. AD.. Shaft input helical bevel gear reducer

9.KA(KF  K  KAF  KAZ).. R.. Y.. Combined helical bevel gear reducer

10.KA(KF  K  KAF  KAZ).. R.. Y.. Shaft input for combined helical – spiral bevel gear reduction

11.K(KF  KA  KAF  KAZ)K.. P/SF.. Coupling flange input type helical bevel gear reducer

Mounting poKition:

PoKition of the motor thermal box:
Input power rating and permissible torque:

Gear unit weight:

 

Photos of the factory area

ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.

Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.

Looking back at the past and looking CHINAMFG to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.
Processing equipment

Testing equipment and quality control
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

Packaging And Transportation

FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc. 

Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection. 

Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice. 

Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on. 

Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.

 

 

Application: Motor, Machinery
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Base/Flange Installation
Step: Single Step
Type: Helical Bevel Gear
Customization:
Available

|

Customized Request

spiral bevel gearbox

Noise and Vibration Levels in Spiral Bevel Gearboxes

Spiral bevel gearboxes are known for their relatively low noise and vibration levels compared to other gearbox types. Several factors contribute to their favorable noise and vibration characteristics:

  • Tooth Profile: The involute tooth profile of spiral bevel gears results in gradual and smooth tooth engagement, reducing impact and noise during gear meshing.
  • Contact Pattern: Properly aligned spiral bevel gears create a larger contact area along the tooth surfaces, distributing loads and minimizing localized stress, which helps reduce noise and vibration.
  • Precision Manufacturing: High-precision manufacturing techniques ensure accurate tooth geometry, reducing irregularities that could lead to noise and vibration.
  • Lubrication: Adequate lubrication in spiral bevel gearboxes helps dampen vibrations and reduce friction-induced noise.
  • Bearing Quality: High-quality bearings used in spiral bevel gearboxes contribute to smoother operation and reduced vibrations.

While spiral bevel gearboxes inherently exhibit lower noise and vibration levels, it’s important to note that external factors such as misalignment, wear, inadequate lubrication, or improper maintenance can still contribute to increased noise and vibration over time. Proper installation, maintenance, and monitoring play key roles in maintaining the desired noise and vibration levels in spiral bevel gearboxes.

spiral bevel gearbox

Emerging Trends in Spiral Bevel Gearbox Technology

The field of spiral bevel gearbox technology is witnessing several emerging trends that are shaping the future of these components:

  • Advanced Materials: Manufacturers are exploring new materials and alloys to enhance the strength, durability, and heat resistance of spiral bevel gearboxes.
  • Precision Manufacturing: Advancements in manufacturing technologies, such as CNC machining and 3D printing, are enabling more precise and efficient production of gear components.
  • Improved Lubrication: Research into advanced lubricants and lubrication systems is resulting in better performance, reduced friction, and extended service intervals.
  • Condition Monitoring: Integration of sensors and monitoring systems allows real-time tracking of gearbox health, facilitating predictive maintenance and minimizing downtime.
  • Simulation and Modeling: Computer-aided design (CAD) and simulation tools are being used to optimize gear designs for efficiency, durability, and noise reduction.
  • Noise Reduction: Focus on noise reduction techniques is leading to quieter gearboxes, which is especially crucial in noise-sensitive applications.
  • Efficiency Enhancement: Innovations in gear profile design and tooth modifications are improving gearbox efficiency, translating to energy savings.
  • Compact Design: Demand for compact and space-efficient gearboxes is driving innovations in compact spiral bevel gearbox designs.
  • Customization: Manufacturers are increasingly offering customization options to meet specific application requirements.
  • IoT Integration: Integration of the Internet of Things (IoT) technology allows remote monitoring and control of gearboxes, enhancing operational efficiency.

These trends reflect the ongoing advancements in spiral bevel gearbox technology, addressing challenges, improving performance, and expanding their applications in various industries.

spiral bevel gearbox

Differences Between Spiral Bevel Gearboxes and Other Gearbox Types

Spiral bevel gearboxes differ from other gearbox types in several key aspects:

  • Gear Tooth Design: Spiral bevel gearboxes use spiral bevel gears with angled teeth, which allow for smoother meshing and reduced impact compared to straight bevel gears. In contrast, other gearbox types might use spur gears, helical gears, or worm gears, each with distinct tooth profiles.
  • Shaft Arrangement: Spiral bevel gearboxes have intersecting input and output shafts set at right angles. This enables power transmission between shafts that are not aligned. Other gearbox types, such as parallel shaft gearboxes, have shafts that are parallel to each other.
  • Direction Changes: Spiral bevel gearboxes are well-suited for applications requiring direction changes between input and output shafts due to their perpendicular shaft arrangement. Worm gearboxes, on the other hand, are commonly used for large speed reductions and right-angle drives.
  • High Torque Transmission: Spiral bevel gearboxes offer high torque transmission capabilities due to the larger contact area of their gear teeth. Planetary gearboxes, while also capable of handling high torque, have a different gear arrangement involving sun, planet, and ring gears.
  • Noise and Vibration: Spiral bevel gearboxes tend to produce less noise and vibration compared to straight bevel gearboxes, thanks to their spiral tooth design. Helical gearboxes, which also use angled teeth, offer similar advantages in terms of noise reduction.
  • Applications: Spiral bevel gearboxes are commonly used in automotive differentials, aerospace systems, and heavy machinery. Other gearbox types find applications in various industries based on their unique characteristics and advantages.

Overall, the distinctive features of spiral bevel gearboxes set them apart from other gearbox types, making them suitable for specific applications where direction changes, torque transmission, and smooth operation are critical factors.

China Custom K Spiral Bevel Gear Reducer Low Vibration, Low Noise, Energy Saving High Gear Box   sequential gearbox	China Custom K Spiral Bevel Gear Reducer Low Vibration, Low Noise, Energy Saving High Gear Box   sequential gearbox
editor by CX 2023-09-12

China factory 90 Degree Helical Gear Reduction Box Right Angle Spiral Bevel Gearbox with Motor cvt gearbox

Product Description

 

PROFESSIONAL MANUFACTURE
— SINCE 1995

90 degree helical gear reduction box right angle spiral bevel gearbox with motor

Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light

industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.

Product Description

 

It realized serialization and modularization with compact structure and wide range of transmission ratio.
 

The transmission efficiency reach up to 96%.

The gear processed by Carburizing, Nitriding & Grinding.

High efficiency, superior performance with less energy consumption.

High precision gear, steady transmission, low noise, large load capacity, long service life.

Support various of installation method.

Product Parameters

 

Size

K 47 57

K 67

K 77

K 87

K 97

K 107

K 127

K 157

K 167 187

Structure

K KA KF KAF KAZ KAT KAB

Input power rating(kw)

0.18-5.5

0.18-5.5

0.37-11

0.75-22

3-45

7.5-90

5.5-55KW

11-160

18.5-200

Ratio

6.57-145.14

7.14-144.79

7.24-192.18

7.19-197.37

8.95-176.05

8.68-146.07

12.65-150.41

5.00-163.31

17.27-180.78

Permissible torque N.m

400/600

820

1550

2700

4300

8000

13000

1000

32000/50000

Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.

Detailed Photos

Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.

In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.

 

Packaging & Shipping

Application

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CZPT South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CZPT to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

Shipping Cost:

Estimated freight per unit.



To be negotiated

spiral bevel gearbox

Precision in Spiral Bevel Gear Tooth Profile Design

Manufacturers employ advanced techniques to ensure precision in the design of spiral bevel gear tooth profiles:

  • Computer-Aided Design (CAD): Design engineers use CAD software to create accurate tooth profiles, considering factors like gear ratio, tooth contact, and load distribution.
  • Finite Element Analysis (FEA): FEA simulations analyze stress distribution, deformation, and contact patterns to optimize tooth profiles for strength and durability.
  • Manufacturing Precision: Modern manufacturing methods, such as CNC machining and grinding, ensure tight tolerances and accurate tooth profiles.
  • Gear Cutting: Gleason or Klingelnberg gear cutting machines produce precise gear tooth profiles by using specialized cutting tools and controlled processes.
  • Tooth Surface Inspection: Manufacturers employ advanced measuring equipment to verify tooth geometry, profile accuracy, and alignment.
  • Contact Pattern Analysis: Before finalizing the design, contact pattern simulations help optimize tooth engagement for even load distribution.
  • Material Selection: Choosing suitable materials with excellent dimensional stability further enhances tooth profile precision.

By leveraging these techniques and technologies, manufacturers can ensure the precision and quality of spiral bevel gear tooth profiles, resulting in efficient power transmission and reduced wear.

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Samples:
US$ 480/Piece
1 Piece(Min.Order)

|

Order Sample

90 degree right angle spiral bevel gearbox
Customization:
Available

|

Customized Request

spiral bevel gearbox

Differences Between Spiral Bevel Gearboxes and Other Gearbox Types

Spiral bevel gearboxes differ from other gearbox types in several key aspects:

  • Gear Tooth Design: Spiral bevel gearboxes use spiral bevel gears with angled teeth, which allow for smoother meshing and reduced impact compared to straight bevel gears. In contrast, other gearbox types might use spur gears, helical gears, or worm gears, each with distinct tooth profiles.
  • Shaft Arrangement: Spiral bevel gearboxes have intersecting input and output shafts set at right angles. This enables power transmission between shafts that are not aligned. Other gearbox types, such as parallel shaft gearboxes, have shafts that are parallel to each other.
  • Direction Changes: Spiral bevel gearboxes are well-suited for applications requiring direction changes between input and output shafts due to their perpendicular shaft arrangement. Worm gearboxes, on the other hand, are commonly used for large speed reductions and right-angle drives.
  • High Torque Transmission: Spiral bevel gearboxes offer high torque transmission capabilities due to the larger contact area of their gear teeth. Planetary gearboxes, while also capable of handling high torque, have a different gear arrangement involving sun, planet, and ring gears.
  • Noise and Vibration: Spiral bevel gearboxes tend to produce less noise and vibration compared to straight bevel gearboxes, thanks to their spiral tooth design. Helical gearboxes, which also use angled teeth, offer similar advantages in terms of noise reduction.
  • Applications: Spiral bevel gearboxes are commonly used in automotive differentials, aerospace systems, and heavy machinery. Other gearbox types find applications in various industries based on their unique characteristics and advantages.

Overall, the distinctive features of spiral bevel gearboxes set them apart from other gearbox types, making them suitable for specific applications where direction changes, torque transmission, and smooth operation are critical factors.

China factory 90 Degree Helical Gear Reduction Box Right Angle Spiral Bevel Gearbox with Motor   cvt gearbox	China factory 90 Degree Helical Gear Reduction Box Right Angle Spiral Bevel Gearbox with Motor   cvt gearbox	spiral bevel gearbox

Contribution of Spiral Bevel Gearboxes to Mechanical System Efficiency

Spiral bevel gearboxes play a crucial role in enhancing the overall efficiency of mechanical systems by:

  • Power Transmission: Spiral bevel gearboxes efficiently transmit power between non-parallel and intersecting shafts, allowing mechanical systems to transfer rotational motion with minimal energy loss.
  • High Efficiency: The unique tooth geometry of spiral bevel gears ensures smooth and continuous contact between gear teeth, resulting in higher mechanical efficiency compared to other types of gearboxes.
  • Optimized Torque Distribution: Spiral bevel gearboxes distribute torque uniformly across the gear teeth, minimizing the concentration of stress and wear on specific teeth. This leads to improved load-sharing capabilities and reduced mechanical losses.
  • Reduced Friction and Heat Generation: The rolling action of spiral bevel gears reduces sliding friction, minimizing heat generation and energy losses that often occur in sliding contact gear systems.
  • Noise and Vibration Reduction: The meshing of spiral bevel gears generates less noise and vibration compared to other gear types, resulting in smoother and quieter operation.
  • Compact Design: Spiral bevel gearboxes can be designed with a compact form factor, allowing for efficient utilization of space in various mechanical systems.
  • Customizable Ratios: Gear ratios in spiral bevel gearboxes can be tailored to specific application requirements, ensuring optimal speed and torque matching.
  • Reliable Power Transfer: Spiral bevel gears’ robust design and accurate tooth meshing contribute to reliable power transfer even under varying loads and operating conditions.
  • Long Service Life: Properly designed and maintained spiral bevel gearboxes exhibit high durability and wear resistance, contributing to extended service life.

By effectively transmitting power, optimizing torque distribution, reducing friction, and providing smooth and reliable operation, spiral bevel gearboxes significantly enhance the overall efficiency of mechanical systems in various industries.

editor by CX 2023-09-04

China factory High-Speed T Series Spiral Bevel Gear Steering Gear Box for Rapid Operations comer gearbox

Product Description

 

Product Features Description
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Lubricant China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
Product Description The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.
RFQ

Q:What information should I tell you to confirm speed reducer?

A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.

 

Q:What if I don’t know which gear reducer I need?

A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

 

Q:What should I provide if I want to order NON-STANDERD speed reducers?

A: Drafts, Dimensions, Pictures and samples if possible.

 

Q:What is the MOQ?

A: It is OK for 1 or small pieces trial order for quality testing.

 

Q:How long should I wait for the feedback after I send the inquiry?

A: Within 6 hours

 

Q:What is the payment term?

A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
spiral bevel gearbox

Contribution of Spiral Bevel Gearboxes to Mechanical System Efficiency

Spiral bevel gearboxes play a crucial role in enhancing the overall efficiency of mechanical systems by:

  • Power Transmission: Spiral bevel gearboxes efficiently transmit power between non-parallel and intersecting shafts, allowing mechanical systems to transfer rotational motion with minimal energy loss.
  • High Efficiency: The unique tooth geometry of spiral bevel gears ensures smooth and continuous contact between gear teeth, resulting in higher mechanical efficiency compared to other types of gearboxes.
  • Optimized Torque Distribution: Spiral bevel gearboxes distribute torque uniformly across the gear teeth, minimizing the concentration of stress and wear on specific teeth. This leads to improved load-sharing capabilities and reduced mechanical losses.
  • Reduced Friction and Heat Generation: The rolling action of spiral bevel gears reduces sliding friction, minimizing heat generation and energy losses that often occur in sliding contact gear systems.
  • Noise and Vibration Reduction: The meshing of spiral bevel gears generates less noise and vibration compared to other gear types, resulting in smoother and quieter operation.
  • Compact Design: Spiral bevel gearboxes can be designed with a compact form factor, allowing for efficient utilization of space in various mechanical systems.
  • Customizable Ratios: Gear ratios in spiral bevel gearboxes can be tailored to specific application requirements, ensuring optimal speed and torque matching.
  • Reliable Power Transfer: Spiral bevel gears’ robust design and accurate tooth meshing contribute to reliable power transfer even under varying loads and operating conditions.
  • Long Service Life: Properly designed and maintained spiral bevel gearboxes exhibit high durability and wear resistance, contributing to extended service life.

By effectively transmitting power, optimizing torque distribution, reducing friction, and providing smooth and reliable operation, spiral bevel gearboxes significantly enhance the overall efficiency of mechanical systems in various industries.

US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

spiral bevel gearbox

Advantages of Using Spiral Bevel Gearboxes in Industrial Applications

Spiral bevel gearboxes offer several advantages when used in industrial applications:

  • High Efficiency: Spiral bevel gearboxes have high efficiency due to the smooth and gradual meshing of their angled teeth. This reduspiral bevel gearbox

    Disadvantages and Limitations of Spiral Bevel Gear Systems

    Spiral bevel gear systems offer many advantages, but they also come with some disadvantages and limitations:

    • Complex Manufacturing: The manufacturing process for spiral bevel gears is more intricate and time-consuming than for some other gear types, leading to potentially higher costs.
    • Higher Noise Levels: While spiral bevel gears are designed to minimize noise, they can still produce more noise than other gear types, particularly at high speeds.
    • Increased Friction and Heat: The meshing action of spiral bevel gears generates more friction and heat compared to some other gear systems, which may require more robust lubrication and cooling mechanisms.
    • Less Suitable for High-Speed Applications: While spiral bevel gears can operate at high speeds, their design may make them less suitable for extremely high-speed applications where other gear types, such as helical gears, may be preferred.
    • Complex Maintenance: Disassembling and assembling spiral bevel gearboxes can be more complex and time-consuming due to the precision required for gear meshing and alignment.
    • Specific Installation Requirements: Spiral bevel gears require precise alignment during installation to ensure proper meshing and performance, which can add complexity to the assembly process.
    • Space Limitations: The configuration of spiral bevel gears requires more axial space compared to some other gear types, which may be a limitation in applications with restricted space.

    Despite these disadvantages, spiral bevel gear systems remain a valuable choice in various industrial applications where their benefits outweigh the limitations.

    ces friction and power loss during gear operation.

  • Robust and Durable: The design of spiral bevel gears provides robustness and durability, allowing them to handle heavy loads and high torque without premature wear.
  • Compact Design: Spiral bevel gearboxes have a compact and space-saving design, making them suitable for applications with limited installation space.
  • Smooth Operation: The gradual tooth engagement of spiral bevel gears results in smoother and quieter operation compared to straight bevel gears, minimizing noise and vibration.
  • Direction Changes: Spiral bevel gearboxes are ideal for applications requiring changes in the direction of power transmission due to their intersecting shafts at right angles.
  • High Torque Transmission: The larger contact area of the spiral bevel gear teeth allows for efficient and reliable transmission of high torque, making them suitable for heavy-duty applications.
  • Reliable Power Transmission: Spiral bevel gearboxes ensure accurate and consistent power transmission between intersecting shafts, reducing the risk of gear slippage or misalignment.
  • Wide Range of Applications: Spiral bevel gearboxes find use in a variety of industrial applications, including automotive, aerospace, mining, construction, and manufacturing.
  • Customization: Manufacturers can customize spiral bevel gearboxes to meet specific application requirements, such as gear ratios, input and output shaft sizes, and mounting options.

Overall, the advantages of spiral bevel gearboxes make them a preferred choice in industrial settings where efficient, reliable, and precise power transmission is essential.

China factory High-Speed T Series Spiral Bevel Gear Steering Gear Box for Rapid Operations   comer gearbox	China factory High-Speed T Series Spiral Bevel Gear Steering Gear Box for Rapid Operations   comer gearbox
editor by CX 2023-09-01

China Best Sales High-Strength T Series Spiral Bevel Gear Steering Gear Box for Heavy-Duty Applications with Best Sales

Product Description

 

Product Features Description
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Lubricant China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
Product Description The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.
RFQ

Q:What information should I tell you to confirm speed reducer?

A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.

 

Q:What if I don’t know which gear reducer I need?

A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

 

Q:What should I provide if I want to order NON-STANDERD speed reducers?

A: Drafts, Dimensions, Pictures and samples if possible.

 

Q:What is the MOQ?

A: It is OK for 1 or small pieces trial order for quality testing.

 

Q:How long should I wait for the feedback after I send the inquiry?

A: Within 6 hours

 

Q:What is the payment term?

A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
spiral bevel gearbox

Role of Spiral Bevel Gearboxes in Automotive and Aerospace Industries

Automotive Industry: Spiral bevel gearboxes have significant roles in the automotive sector:

a. Differential Systems: In vehicles, spiral bevel gearboxes are a key component of the differential system. They enable the distribution of torque between the left and right wheels while allowing them to rotate at different speeds during turns. This improves stability, traction, and maneuverability.

b. Transmissions: Spiral bevel gearboxes are also used in some manual transmissions. They help in transferring power and torque efficiently between the engine and the wheels, contributing to smooth gear shifting and overall vehicle performance.

c. Power Steering: In power steering systems, spiral bevel gearboxes assist in translating the rotational movement of the steering wheel into lateral movement of the wheels. This makes steering easier for the driver.

Aerospace Industry: In the aerospace sector, spiral bevel gearboxes have crucial roles:

a. Landing Gear Systems: Aircraft landing gear systems use spiral bevel gearboxes to control the extension and retraction of landing gear during takeoff and landing. These gearboxes ensure precise and synchronized movement, contributing to safe landings and takeoffs.

b. Flight Control Systems: Spiral bevel gearboxes are used in flight control systems to translate pilot inputs into controlled movements of control surfaces such as ailerons, elevators, and rudders. They ensure accurate and responsive control of the aircraft.

c. Engine Accessory Drives: Some aircraft engines utilize spiral bevel gearboxes to transfer power from the engine to various accessories such as generators, hydraulic pumps, and compressors. These gearboxes ensure efficient power distribution and operation of essential systems.

Spiral bevel gearboxes are crucial in both the automotive and aerospace industries, contributing to vehicle performance, safety, and overall functionality.

US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

spiral bevel gearbox

Industries Using Spiral Bevel Gearboxes

Spiral bevel gearboxes find applications across various industries where precise power transmission, high torque capacity, and efficient motion transfer are essential. Some of the industries that commonly utilize spiral bevel gearboxes include:

  • Automotive: Spiral bevel gears are used in automotive differentials, axles, and steering systems to transmit power efficiently and handle changing loads and directions.
  • Aerospace: Aerospace applications require reliable and lightweight power transmission, making spiral bevel gears suitable for aircraft engines, landing gear, and control systems.
  • Heavy Machinery: Industries like construction, mining, and agriculture use spiral bevel gearboxes in equipment such as excavators, bulldozers, tractors, and loaders.
  • Manufacturing: Spiral bevel gears play a role in industrial machinery, conveyors, robotics, and machine tools, ensuring precise motion and power distribution.
  • Marine: Marine propulsion systems and steering mechanisms benefit from the robustness and efficiency of spiral bevel gears.
  • Energy: Spirspiral bevel gearbox

    Precision in Spiral Bevel Gear Tooth Profile Design

    Manufacturers employ advanced techniques to ensure precision in the design of spiral bevel gear tooth profiles:

    • Computer-Aided Design (CAD): Design engineers use CAD software to create accurate tooth profiles, considering factors like gear ratio, tooth contact, and load distribution.
    • Finite Element Analysis (FEA): FEA simulations analyze stress distribution, deformation, and contact patterns to optimize tooth profiles for strength and durability.
    • Manufacturing Precision: Modern manufacturing methods, such as CNC machining and grinding, ensure tight tolerances and accurate tooth profiles.
    • Gear Cutting: Gleason or Klingelnberg gear cutting machines produce precise gear tooth profiles by using specialized cutting tools and controlled processes.
    • Tooth Surface Inspection: Manufacturers employ advanced measuring equipment to verify tooth geometry, profile accuracy, and alignment.
    • Contact Pattern Analysis: Before finalizing the design, contact pattern simulations help optimize tooth engagement for even load distribution.
    • Material Selection: Choosing suitable materials with excellent dimensional stability further enhances tooth profile precision.

    By leveraging these techniques and technologies, manufacturers can ensure the precision and quality of spiral bevel gear tooth profiles, resulting in efficient power transmission and reduced wear.

    al bevel gearboxes are used in power generation equipment, including wind turbines, hydroelectric generators, and gas turbines.

  • Railways: Trains rely on spiral bevel gears in their transmission systems and bogie assemblies to deliver power and maintain stability.

The versatility, durability, and reliable performance of spiral bevel gearboxes make them a valuable component in various industrial sectors.

China Best Sales High-Strength T Series Spiral Bevel Gear Steering Gear Box for Heavy-Duty Applications   with Best Sales China Best Sales High-Strength T Series Spiral Bevel Gear Steering Gear Box for Heavy-Duty Applications   with Best Sales
editor by CX 2023-08-31

China best Ultra-Resilient T Series Spiral Bevel Gear Steering Gear Box for Unpredictable Conditions with Good quality

Product Description

 

Product Features Description
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Lubricant China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
Product Description The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.
RFQ

Q:What information should I tell you to confirm speed reducer?

A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.

 

Q:What if I don’t know which gear reducer I need?

A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

 

Q:What should I provide if I want to order NON-STANDERD speed reducers?

A: Drafts, Dimensions, Pictures and samples if possible.

 

Q:What is the MOQ?

A: It is OK for 1 or small pieces trial order for quality testing.

 

Q:How long should I wait for the feedback after I send the inquiry?

A: Within 6 hours

 

Q:What is the payment term?

A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
 

spiral bevel gearbox

Disadvantages and Limitations of Spiral Bevel Gear Systems

Spiral bevel gear systems offer many advantages, but they also come with some disadvantages and limitations:

  • Complex Manufacturing: The manufacturing process for spiral bevel gears is more intricate and time-consuming than for some other gear types, leading to potentially higher costs.
  • Higher Noise Levels: While spiral bevel gears are designed to minimize noise, they can still produce more noise than other gear types, particularly at high speeds.
  • Increased Friction and Heat: The meshing action of spiral bevel gears generates more friction and heat compared to some other gear systems, which may require more robust lubrication and cooling mechanisms.
  • Less Suitable for High-Speed Applications: While spiral bevel gears can operate at high speeds, their design may make them less suitable for extremely high-speed applications where other gear types, such as helical gears, may be preferred.
  • Complex Maintenance: Disassembling and assembling spiral bevel gearboxes can be more complex and time-consuming due to the precision required for gear meshing and alignment.
  • Specific Installation Requirements: Spiral bevel gears require precise alignment during installation to ensure proper meshing and performance, which can add complexity to the assembly process.
  • Space Limitations: The configuration of spiral bevel gears requires more axial space compared to some other gear types, which may be a limitation in applications with restricted space.

Despite these disadvantages, spiral bevel gear systems remain a valuable choice in various industrial applications where their benefits outweigh the limitations.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

spiral bevel gearbox

Assembly and Disassembly of Spiral Bevel Gearboxes

Assembly: The process of assembling spiral bevel gearboxes involves several steps:

a. Preparing Components: Gather all the required components, including gears, bearings, shafts, and housing.

b. Gear Placement: Place the spiral bevel gears onto the designated shafts, ensuring proper alignment and meshing of the gear teeth.

c. Bearing Installation: Install the bearings onto the shafts to support the rotating components. Ensure correct positioning and fit.

d. Housing Alignment: Carefully position the gearbox housing and ensure proper alignment with the shafts and gears.

e. Sealing: Install seals and gaskets to prevent lubricant leakage and maintain internal cleanliness.

f. Fastening: Secure the housing using bolts, ensuring even torque distribution for a stable assembly.

Disassembly: The disassembly process is performed in reverse order:

a. Housing Removal: Start by removing the housing bolts and separating the housing from the internals.

b. Bearing Removal: Remove the bearings from the shafts using suitable tools and techniques.

c. Gear Removal: Carefully slide the gears off the shafts, taking note of their orientation and alignment.

d. Component Inspection: Inspect all components for wear, damage, or signs of fatigue that may require replacement.

e. Cleaning: Thoroughly clean all parts, ensuring the removal of dirt, debris, and old lubricants.

f. Reassembly: Reassemble the gearbox components, following the correct sequence and ensuring proper alignment and meshing.

g. Lubrication: Apply the appropriate lubricant to the gears, bearings, and other moving parts.

h. Housing Fastening: Reattach the housing and tighten the bolts to the specified torque.

i. Functional Testing: Perform functional tests to ensure smooth rotation, proper gear engagement, and no abnormal noises.

Both assembly and disassembly require precision and careful attention to detail to maintain the performance and reliability of spiral bevel gearboxes.

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Request Sample

spiral bevel gearbox

Differences Between Spiral Bevel Gearboxes and Other Gearbox Types

Spiral bevel gearboxes differ from other gearbox types in several key aspects:

  • Gear Tooth Design: Spiral bevel gearboxes use spiral bevel gears with angled teeth, which allow for smoother meshing and reduced impact compared to straight bevel gears. In contrast, other gearbox types might use spur gears, helical gears, or worm gears, each with distinct tooth profiles.
  • Shaft Arrangement: Spiral bevel gearboxes have intersecting input and output shafts set at right angles. This enables power transmission between shafts that are not aligned. Other gearbox types, such as parallel shaft gearboxes, have shafts that are parallel to each other.
  • Direction Changes: Spiral bevel gearboxes are well-suited for applications requiring direction changes between input and output shafts due to their perpendicular shaft arrangement. Worm gearboxes, on the other hand, are commonly used for large speed reductions and right-angle drives.
  • High Torque Transmission: Spiral bevel gearboxes offer high torque transmission capabilities due to the larger contact area of their gear teeth. Planetary gearboxes, while also capable of handling high torque, have a different gear arrangement involving sun, planet, and ring gears.
  • Noise and Vibration: Spiral bevel gearboxes tend to produce less noise and vibration compared to straight bevel gearboxes, thanks to their spiral tooth design. Helical gearboxes, which also use angled teeth, offer similar advantages in terms of noise reduction.
  • Applications: Spiral bevel gearboxes are commonly used in automotive differentials, aerospace systems, and heavy machinery. Other gearbox types find applications in various industries based on their unique characteristics and advantages.

Overall, the distinctive features of spiral bevel gearboxes set them apart from other gearbox types, making them suitable for specific applications where direction changes, torque transmission, and smooth operation are critical factors.

China best Ultra-Resilient T Series Spiral Bevel Gear Steering Gear Box for Unpredictable Conditions   with Good quality China best Ultra-Resilient T Series Spiral Bevel Gear Steering Gear Box for Unpredictable Conditions   with Good quality
editor by CX 2023-08-30

China best Super-Responsive T Series Spiral Bevel Gear Steering Gear Box for Quick Adjustments bevel gearbox

Product Description

 

Product Features Description
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Lubricant China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
Product Description The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.
RFQ

Q:What information should I tell you to confirm speed reducer?

A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.

 

Q:What if I don’t know which gear reducer I need?

A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

 

Q:What should I provide if I want to order NON-STANDERD speed reducers?

A: Drafts, Dimensions, Pictures and samples if possible.

 

Q:What is the MOQ?

A: It is OK for 1 or small pieces trial order for quality testing.

 

Q:How long should I wait for the feedback after I send the inquiry?

A: Within 6 hours

 

Q:What is the payment term?

A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 100/Piece
1spiral bevel gearbox

Disadvantages and Limitations of Spiral Bevel Gear Systems

Spiral bevel gear systems offer many advantages, but they also come with some disadvantages and limitations:

  • Complex Manufacturing: The manufacturing process for spiral bevel gears is more intricate and time-consuming than for some other gear types, leading to potentially higher costs.
  • Higher Noise Levels: While spiral bevel gears are designed to minimize noise, they can still produce more noise than other gear types, particularly at high speeds.
  • Increased Friction and Heat: The meshing action of spiral bevel gears generates more friction and heat compared to some other gear systems, which may require more robust lubrication and cooling mechanisms.
  • Less Suitable for High-Speed Applications: While spiral bevel gears can operate at high speeds, their design may make them less suitable for extremely high-speed applications where other gear types, such as helical gears, may be preferred.
  • Complex Maintenance: Disassembling and assembling spiral bevel gearboxes can be more complex and time-consuming due to the precision required for gear meshing and alignment.
  • Specific Installation Requirements: Spiral bevel gears require precise alignment during installation to ensure proper meshing and performance, which can add complexity to the assembly process.
  • Space Limitations: The configuration of spiral bevel gears requires more axial space compared to some other gear types, which may be a limitation in spiral bevel gearbox

    Assembly and Disassembly of Spiral Bevel Gearboxes

    Assembly: The process of assembling spiral bevel gearboxes involves several steps:

    a. Preparing Components: Gather all the required components, including gears, bearings, shafts, and housing.

    b. Gear Placement: Place the spiral bevel gears onto the designated shafts, ensuring proper alignment and meshing of the gear teeth.

    c. Bearing Installation: Install the bearings onto the shafts to support the rotating components. Ensure correct positioning and fit.

    d. Housing Alignment: Carefully position the gearbox housing and ensure proper alignment with the shafts and gears.

    e. Sealing: Install seals and gaskets to prevent lubricant leakage and maintain internal cleanliness.

    f. Fastening: Secure the housing using bolts, ensuring even torque distribution for a stable assembly.

    Disassembly: The disassembly process is performed in reverse order:

    a. Housing Removal: Start by removing the housing bolts and separating the housing from the internals.

    b. Bearing Removal: Remove the bearings from the shafts using suitable tools and techniques.

    c. Gear Removal: Carefully slide the gears off the shafts, taking note of their orientation and alignment.

    d. Component Inspection: Inspect all components for wear, damage, or signs of fatigue that may require replacement.

    e. Cleaning: Thoroughly clean all parts, ensuring the removal of dirt, debris, and old lubricants.

    f. Reassembly: Reassemble the gearbox components, following the correct sequence and ensuring proper alignment and meshing.

    g. Lubrication: Apply the appropriate lubricant to the gears, bearings, and other moving parts.

    h. Housing Fastening: Reattach the housing and tighten the bolts to the specified torque.

    i. Functional Testing: Perform functional tests to ensure smooth rotation, proper gear engagement, and no abnormal noises.

    Both assembly and disassembly require precision and careful attention to detail to maintain the performance and reliability of spiral bevel gearboxes.

    applications with restricted space.

Despite these disadvantages, spiral bevel gear systems remain a valuable choice in various industrial applications where their benefits outweigh the limitations.

Piece(Min.Order)

|
Request Sample

spiral bevel gearbox

Variations in Design of Spiral Bevel Gearboxes for Specific Tasks

Spiral bevel gearboxes can be customized and designed with specific features to suit different tasks and applications. These variations in design allow them to meet the diverse requirements of various industries:

  • High-Speed Applications: Spiral bevel gearboxes designed for high-speed applications may feature optimized tooth profiles and precision manufacturing to minimize noise and vibration at elevated rotational speeds.
  • Heavy-Duty Applications: Gearboxes intended for heavy-duty tasks, such as industrial machinery and mining equipment, might have reinforced housing, larger bearings, and increased load-carrying capacity to withstand higher loads and provide extended durability.
  • Compact Designs: In cases where space is limited, compact spiral bevel gearboxes can be engineered to provide high torque output while maintaining a smaller footprint.
  • Specialized Industries: Some industries, like aerospace and defense, may require spiral bevel gearboxes with specific material selections, precision engineering, and reduced weight to meet stringent performance and reliability standards.
  • Custom Ratios: Gearboxes with custom gear ratios can be designed for applications that demand specific speed reduction or increase requirements.

By tailoring the design of spiral bevel gearboxes to meet the unique demands of different tasks and industries, manufacturers can ensure optimal performance and longevity in a wide range of applications.

China best Super-Responsive T Series Spiral Bevel Gear Steering Gear Box for Quick Adjustments   bevel gearbox	China best Super-Responsive T Series Spiral Bevel Gear Steering Gear Box for Quick Adjustments   bevel gearbox
editor by CX 2023-08-29

China Standard High Flexibility T Series Spiral Bevel Gear Steering Gear Box for Changing Needs with high quality

Product Description

 

Product Features Description
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Lubricant China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
Product Description The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.
RFQ

Q:What information should I tell you to confirm speed reducer?

A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.

 

Q:What if I don’t know which gear reducer I need?

A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

 

Q:What should I provide if I want to order NON-STANDERD speed reducers?

A: Drafts, Dimensions, Pictures and samples if possible.

 

Q:What is the MOQ?

A: It is OK for 1 or small pieces trial order for quality testing.

 

Q:How long should I wait for the feedback after I send the inquiry?

A: Within 6 hours

 

Q:What is the payment term?

A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
 

spiral bevel gearbox

Materials for Manufacturing Spiral Bevel Gearboxes

Spiral bevel gearboxes are typically constructed using a variety of materials to ensure durability, strength, and reliable performance. Commonly used materials include:

  • Steel Alloys: High-quality steel alloys, such as alloy steels or carburizing steels, are commonly used due to their excellent combination of strength, wear resistance, and toughness.
  • Bronze Alloys: Bronze alloys, often used for gear teeth and bushings, offer good friction properties and self-lubricating characteristics.
  • Cast Iron: Cast iron can be used for the housing or casing of spiral bevel gearboxes due to its excellent damping properties and resistance to wear and corrosion.
  • Aluminum Alloys: In some cases, lightweight aluminum alloys are used to construct certain components of the gearbox to reduce overall weight.
  • Stainless Steel: Stainless steel may be employed for components exposed to corrosive environments or for applications requiring high levels of cleanliness.
  • Heat-Treated Steels: Heat treatment processes like case hardening, quenching, and tempering can enhance the hardness and strength of gear components.

The choice of material depends on factors such as the intended application, load conditions, operating environment, and the specific performance requirements of the gearbox.

spiral bevel gearbox

Role of Spiral Bevel Gearboxes in Automotive and Aerospace Industries

Automotive Industry: Spiral bevel gearboxes have significant roles in the automotive sector:

a. Differential Systems: In vehicles, spiral bevel gearboxes are a key component of the differential system. They enable the distribution of torque between the left and right wheels while allowing them to rotate at different speeds during turns. This improves stability, traction, and maneuverability.

b. Transmissions: Spiral bevel gearboxes are also used in some manual transmissions. They help in transferring power and torque efficiently between the engine and the wheels, contributing to smooth gear shifting and overall vehicle performance.

c. Power Steering: In power steering systems, spiral bevel gearboxes assist in translating the rotational movement of the steering wheel into lateral movement of the wheels. This makes steering easier for the driver.

Aerospace Industry: In the aerospace sector, spiral bevel gearboxes have crucial roles:

a. Landing Gear Systems: Aircraft landing gear systems use spiral bevel gearboxes to control the extension and retraction of landing gear during takeoff and landing. These gearboxes ensure precise and synchronized movement, contributing to safe landings and takeoffs.

b. Flight Control Systems: Spiral bevel gearboxes are used in flight control systems to translate pilot inputs into controlled movements of control surfaces such as ailerons, elevators, and rudders. They ensure accurate and responsive control of the aircraft.

c. Engine Accessory Drives: Some aircraft engines utilize spiral bevel gearboxes to transfer power from the engine to various accessories such as generators, hydraulic pumps, and compressors. These gearboxes ensure efficient power distribution and operation of essential systems.

Spiral bevel gearboxes are crucial in both the automotive and aerospace industries, contributing to vehicle performance, safety, and overall functionality.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

spiral bevel gearbox

Spiral Bevel Gearbox: Function and Operation

A spiral bevel gearbox is a type of gearbox that utilizes spiral bevel gears to transmit motion and power between intersecting shafts. It is commonly used in applications where direction changes and high torque transmission are required.

The operation of a spiral bevel gearbox involves the following key aspects:

  • Gear Design: Spiral bevel gears have teeth that are cut at an angle, allowing for smoother meshing and quieter operation compared to straight bevel gears. The spiral angle on the gear teeth also facilitates gradual engagement, reducing shock loads.
  • Intersecting Shafts: The input and output shafts of a spiral bevel gearbox are positioned at right angles to each other. This configuration allows the gearbox to transmit motion and power between shafts that are not aligned.
  • High Torque Capacity: Spiral bevel gears have a larger contact area compared to straight bevel gears, resulting in higher torque transmission capabilities. This makes spiral bevel gearboxes suitable for applications requiring heavy loads and torque.
  • Smooth Operation: The spiral tooth design minimizes tooth-to-tooth impact, reducing vibration and noise during gear engagement. This results in smoother operation and improved overall gearbox performance.
  • Lubrication: Proper lubrication is essential for the smooth operation and longevity of spiral bevel gearboxes. Lubricating oil is used to reduce friction and heat generation between gear teeth.
  • Applications: Spiral bevel gearboxes are used in various industries, including automotive, aerospace, marine, and industrial machinery. They are commonly found in differentials, rear-wheel drives, and heavy machinery.

The unique design of spiral bevel gears allows for efficient power transmission and motion conversion while minimizing noise and ensuring smooth operation.

China Standard High Flexibility T Series Spiral Bevel Gear Steering Gear Box for Changing Needs   with high quality China Standard High Flexibility T Series Spiral Bevel Gear Steering Gear Box for Changing Needs   with high quality
editor by CX 2023-08-29

China supplier Super-Advanced T Series Spiral Bevel Gear Steering Gear Box for Cutting-Edge Applications bevel gearbox

Product Description

 

Product Features Description
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Lubricant China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
Product Description The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.
RFQ

Q:What information should I tell you to confirm speed reducer?

A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.

 

Q:What if I don’t know which gear reducer I need?

A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

 

Q:What should I provide if I want to order NON-STANDERD speed reducers?

A: Drafts, Dimensions, Pictures and samples if possible.

 

Q:What is the MOQ?

A: It is OK for 1 or small pieces trial order for quality testing.

 

Q:How long should I wait for the feedback after I send the inquiry?

A: Within 6 hours

 

Q:What is the payment term?

A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
 

spiral bevel gearbox

Noise and Vibration Levels in Spiral Bevel Gearboxes

Spiral bevel gearboxes are known for their relatively low noise and vibration levels compared to other gearbox types. Several factors contribute to their favorable noise and vibration characteristics:

  • Tooth Profile: The involute tooth profile of spiral bevel gears results in gradual and smooth tooth engagement, reducing impact and noise during gear meshing.
  • Contact Pattern: Properly aligned spiral bevel gears create a larger contact area along the tooth surfaces, distributing loads and minimizing localized stress, which helps reduce noise and vibration.
  • Precision Manufacturing: High-precision manufacturing techniques ensure accurate tooth geometry, reducing irregularities that could lead to noise and vibration.
  • Lubrication: Adequate lubrication in spiral bevel gearboxes helps dampen vibrations and reduce friction-induced noise.
  • Bearing Quality: High-quality bearings used in spiral bevel gearboxes contribute to smoother operation and reduced vibrations.

While spiral bevel gearboxes inherently exhibit lower noise and vibration levels, it’s important to note that external factors such as misalignment, wear, inadequate lubrication, or improper maintenance can still contribute to increased noise and vibration over time. Proper installation, maintenance, and monitoring play key roles in maintaining the desired noise and vibration levels in spiral bevel gearboxes.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

spiral bevel gearbox

Materials for Manufacturing Spiral Bevel Gearboxes

Spiral bevel gearboxes are typically constructed using a variety of materials to ensure durability, strength, and reliable performance. Commonly used materials include:

  • Steel Alloys: High-quality steel alloys, such as alloy steels or carburizing steels, are commonly used due to their excellent combination of strength, wear resistance, and toughness.
  • Bronze Alloys: Bronze alloys, often used for gear teeth and bushings, offer good friction properties and self-lubricating characteristics.
  • Cast Iron: Cast iron can be used for the housing or casing of spiral bevel gearboxes due to its excellent damping properties and resistance to wear and corrosion.
  • Aluminum Alloys: In some cases, lightweight aluminum alloys are used to construct certain components of the gearbox to reduce overall weight.
  • Stainless Steel: Stainless steel may be employed for components exposed to corrosive environments or for applications requiring high levels of cleanliness.
  • Heat-Treated Steels: Heat treatment processes like case hardening, quenching, and tempering can enhance the hardness and strength of gear components.

The choice of material depends on factors such as the intended application, load conditions, operating environment, and the specific performance requirements of the gearbox.

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

spiral bevel gearbox

Differences Between Spiral Bevel Gearboxes and Other Gearbox Types

Spiral bevel gearboxes differ from other gearbox types in several key aspects:

  • Gear Tooth Design: Spiral bevel gearboxes use spiral bevel gears with angled teeth, which allow for smoother meshing and reduced impact compared to straight bevel gears. In contrast, other gearbox types might use spur gears, helical gears, or worm gears, each with distinct tooth profiles.
  • Shaft Arrangement: Spiral bevel gearboxes have intersecting input and output shafts set at right angles. This enables power transmission between shafts that are not aligned. Other gearbox types, such as parallel shaft gearboxes, have shafts that are parallel to each other.
  • Direction Changes: Spiral bevel gearboxes are well-suited for applications requiring direction changes between input and output shafts due to their perpendicular shaft arrangement. Worm gearboxes, on the other hand, are commonly used for large speed reductions and right-angle drives.
  • High Torque Transmission: Spiral bevel gearboxes offer high torque transmission capabilities due to the larger contact area of their gear teeth. Planetary gearboxes, while also capable of handling high torque, have a different gear arrangement involving sun, planet, and ring gears.
  • Noise and Vibration: Spiral bevel gearboxes tend to produce less noise and vibration compared to straight bevel gearboxes, thanks to their spiral tooth design. Helical gearboxes, which also use angled teeth, offer similar advantages in terms of noise reduction.
  • Applications: Spiral bevel gearboxes are commonly used in automotive differentials, aerospace systems, and heavy machinery. Other gearbox types find applications in various industries based on their unique characteristics and advantages.

Overall, the distinctive features of spiral bevel gearboxes set them apart from other gearbox types, making them suitable for specific applications where direction changes, torque transmission, and smooth operation are critical factors.

China supplier Super-Advanced T Series Spiral Bevel Gear Steering Gear Box for Cutting-Edge Applications   bevel gearbox	China supplier Super-Advanced T Series Spiral Bevel Gear Steering Gear Box for Cutting-Edge Applications   bevel gearbox
editor by CX 2023-08-23