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Complete steel drum manufacturing line
I. Uncooked components consumption/production ability
Plate thickness (mm) | Finihed drums (pcs/T) | Generation potential (kg/computer) | |
1.two | forty one | 21.5 | |
1.0B | Up and base covers one.two | forty seven | 19 |
Drum body 1. | |||
1. | fifty | 18 | |
.9B | Up and bottom handles 1. | 54 | sixteen.eight |
Drum physique .nine | |||
.nine | fifty six | sixteen.2 | |
.8 | ninety seven | 10.28 |
II. Full steel drum producing faXiHu (West Lake) Dis.Hu (West Lake) Dis.ties
A. Entrance EPTT products
1. Decolier
two. EPTT Up-coiling device
3. EPTT supporter
4. Facet deviation rectifying device
five. Sizing amp flattening EPTT
six. Chopping EPTT – for drum body
seven. Slicing EPTT – for squander sheet
8. Arch condition XiHu (West Lake) Dis.Hu (West Lake) Dis. system
nine. Stacking auto
ten. EPTT technique
11. Electrical control method
twelve. Prime amp Base protect conveyor unit
1.EPTT Up-Coiling Device
a) Up-Coiling Support System is for storing metal coil and facillitate EPTT Feed Trolley for delivering material.
b) EPTT Feed Trolley is utilized for carry metal coil.. It is operated with EPTT method to drive cylinEPTTfor
reciprocating linear motion and EPTT box to provide metal coil in pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel to the cEPTTr of uncoiling device so as to
guarantee the fiXiHu (West Lake) Dis.ng.
two.Decoiler amp EPTT Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .six-one.2mm
c)EPTT EPTT: 5.0KW
d)Uncoiler capability: 10t
e)Inside diameter: cent470-520mm, Exterior diameter: le cent1200
f)EPTT size: 3900x1500x1940(mm), Whole weight: 5T
3.Sizing ampFlattening EPTT
Limited introduction:seven rollers operating,servo automated sizing,worm and EPTT modify the leveled plate thickness.
Operate:The clearances of up and down rollers can be adjusted by the upper hand-wheel even though determine can be demonstrated by dial indicator. The operation linear pace is adjusted stage-much less. It can be managed by the sign of mid-bridge for substantial and lower velocity adjust.
Primary technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.six-one.two(mm)
four. Cutting EPTT
Operate: Cut the leveled metal plate into drum entire body.
Main technics:
a)Plate width: le1500mm
b)Plate thickness: le3mm
c)EPTT EPTT: three.0KW
d)Reducing potential: le20 times/min
e)EPTT size:1800x950x1500(mm),Whole bodyweight: 3T
5.EPTT Station
Operate:Supply oil for the oil cylinEPTTof decoiler, lifting device,uncoiling supporter,and overturn EPTT to make sure stably doing work.
Primary technics:
a)EPTT EPTT:seven.5KW
b)EPTT size:800x800x1500(mm),Complete weight: .5T
6.Electric powered Manage Technique
Function: Control the decoiler,flattening EPTT and other front EPTT equipments working.
B. EPTT tools
one. Leading amp Base include mould
2. EPTT locking mould
three. 63T urgent EPTT
4. 160T urgent EPTT
five. Pre-coiling amp Gluing EPTT
1. Leading amp Base cover mould
Brief introduction:Outfitted with two sets of 160T urgent EPTTs
Purpose: Punching the base cover
Principal technics:
a)EPTT EPTT:18.5KW
b)Functioning potential:5-26 pcs/min
c)EPTT size:2185x1420x3070(mm),Complete bodyweight: 14.5T
two.Drum Injection Mould
Quick introduction: Equipped with one established of 63T pressing EPTT
EPTT punching mould: punch oil filler and breathable mouth of the base include.
EPTT dimensions: 710x480x300(mm)
Total weight: .5T
EPTT locking mould: lock oil filler and breathable mouth of the bottom protect.
EPTT size: 710x480x300(mm)
Complete excess weight: .5T
Main technics:
a)EPTT EPTT: 11KW
b)EPTT size :1800x1232x2550(mm)
c)Whole bodyweight: five.5T
3.Pre-Coiling amp Gluing EPTT
Limited introduction: Pre-coiling EPTT for the bottom protect, cylinEPTTpush the cam to perform, automatic glue- spaying program.It has benefits of safety,stablity, easy edging.
Principal technics:
a)EPTT dimensions:1600x1400x1350(mm)
b)Whole fat: four.5T
C. Middle EPTT products
one. Stacking table
two. Circle-rolling EPTT
3. Seam welding EPTT
four. Edging amp Beading EPTT
5. Corrugation (W Rib) EPTT
six. Edge-curling EPTT
7. Convey gadget
eight. Electric powered handle method
nine. Leakage examining EPTT
one.Circle-rolling EPTT
Quick introduction:three rollers operating.
Major technics:
a)Rolled plated width: le1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter: le570mm
d)EPTT EPTT:1.5KW
e)EPTT dimension:2200x750x1300(mm),Complete weight: 1.5T
two.Seaming EPTT(BH-one hundred fifty-5Z)
Limited instruction:This automated seaming EPTT dismisses the location welding approach,it is our freshly deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ed drum seaming EPTT.All of components adopts domestic superior uncooked material,cupreous welding rollers.
Primary technics:
a)Welding EPTT ability:150KVA
b)Driving type: pneumatic
c)Recent: alternating present
d)Frequency assortment: EPTT
e)Doing work theory : contravariant
3.Edging ampBeading EPTT
Limited introduction:controlled by PLC,EPTT EPTT
Principal technics:
a)Beading height: le14mm
b)Drum top:894-905(mm)
c)EPTT program pressure:8Mpa
d)Air stress:.1Mpa
e)EPTT dimensions:3700x700x1600(mm),Overall excess weight: 5T
EPTT Station:
Major technics:
a) EPTT size: 1800x860x1700 (mm)
b) Overall excess weight: 1T
c) EPTT EPTT: 22KW
4.Corrugation (W rib) EPTT
Quick introduction:managed by PLC,EPTT EPTT
Primary technics:
a)Corrugating top: le3mm
b)W rib height: le9mm
c)Drum peak:884-895(mm)
d)W rib room:280mm
e)EPTT EPTT:11KW
f)EPTT measurement:4500x650x2100(mm),Whole excess weight: 7T
EPTT station:
a)EPTT dimension:1800x860x1700(mm)
b)Total fat: 1T
c)EPTT EPTT: seven.5KW
five.Edge-Curling EPTT
Quick introduction:controlled by PLC,EPTT EPTT,seven layers edge curling.
Primary technics:
a)Drum top:886-897(mm)
b)EPTT EPTT:45KW
c)EPTT measurement:4800x1300x2200(mm),Whole fat: 13T
EPTT station:
a)EPTT measurement:1800x860x1700(mm)
b)Overall bodyweight: 1T
c)EPTT EPTT: seven.5KW
six. Leakage Examining EPTT
Brief introduction:Manual/automatic manage,pneuma lock.
Primary technics:
a)Examining drum diameter:560-570(mm)
b)Drum height:886-897(mm)
c)Stress:.03Mpa
d) EPTT measurement:2530x700x1100(mm),Total excess weight: 2T
7.Multi-EPTT Convey Gadget
Quick introduction:Express the drum human body to be edged,beaded,Corrugated W rib bolstered and sealed base cover with PLC controlling.
Principal technics:
a) EPTT EPTT:4.0KW
b) EPTT measurement:11000x2100x1000(mm)
c) Overall fat: 3T
D. Rear EPTT gear
1. Entrance EPTT trans-line
two. Degreasing amp Phosphorization room
three. Washing amp Drying place
4. Overturn equipment
five. Portray place
six. Front drum-separation EPTT
seven. Drying area following portray
8. Bck drum separation EPTT
nine. Air cooling technique
10. Rear EPTT trans-line
eleven. Electrical control system
1. Degreasing amp Phosphorization Room
Short introduction: This part is utilised to transportation the drums,controlled by PLC, adopts spraying unit to automatic clean the coil, phosphorize and washing the grease on the drums. The conveyor device adopts exceptional steel, inwalls are produced of 1mm metal plate.
Main technics:
a)EPTT dimension:36000x2110x2060(mm)
b)Whole bodyweight: 30T
2. Washing amp Drying Area
Short introduction:Drying the h2o on the area of the drum, managed by PLC.The EPTT EPTT adopts gas heating units.Fan is put in on the best of the space, so that hot and biking wind can be produced to velocity up the drying.
Principal technics:
a) EPTT EPTT:25KW
b) EPTT dimensions:20000x1920x3600(mm)
c) Complete excess weight: 25T
3.Painting Room(double colors)
Perform: The conveyor system is controlled by PLC, rotating table make the drums closely, portray system paint the drums in amp exterior with the spray gun. One colour or a variety of can be substitute. Mode of h2o-curtain spraying dispels spraying smoke.Nozzle adopts EPTTson Brand, Painting products is created of Chang EPTTng.
Principal technics:
a) EPTT EPTT: 55KW
b) EPTT measurement: 7400x4990x3600(mm)
c) Complete bodyweight: 15T
four.Front Drum Distributor
Purpose: Transport the drums to the conveyor line of exterior portray ampstiffening place, the cylinEPTTis managed by PLC.
Principal technics:
a) EPTT EPTT: two.0KW
b) EPTT measurement: 1500x1050x800(mm)
c) Complete fat: 1T
five.Drying Line after Portray
Operate: The conveyor unit is controlled by PLC, adopts gas heating inwall of the place is outfitted with heating tubes. Supporter is set up on the prime of the room, so that dry the paint.
Principal technics:
a) EPTT EPTT: 35KW
b) EPTT dimensions: 36000x2100x4300(mm)
c) Overall weight: 30T
6.Down-drum Roller Trans-line
Perform: The device transports the dried drums to the ground.
Major technics:
a) EPTT EPTT: 1.5KW
b) EPTT size:2000x900x800(mm)
c) Whole weight: .3T
7.Overturn EPTT
Function: Modify the point out of drums from horizontal to vertical, so that it will be considerably simpler to paint, managed by Cylinder.
Principal technics:
a) EPTT dimensions: 1400x690x850(mm)
b) Whole fat: .5T