China high quality The Manufacturer Provides Four Major Series of K Series Spiral Bevel Gear Hard Tooth Reducer Gearboxes for Heavy Industry Use K Series Helical Bevel Gearbox cvt gearbox

Product Description


Product Description

-K Series Helical Bevel Gearbox
 

K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.

High transmission efficiency, low energy consumption and superior performance.

Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:

1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6

2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer

3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection

4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste

5. It is designed and manufactured by cad/cam to ensure the stability of quality

6. Multiple sealing structures are adopted to prevent oil leakage

7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer

8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer

Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.

 

Our product line

Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Expansion
Gear Shape: Bevel Gear
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

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spiral bevel gearbox

Contribution of Spiral Bevel Gearboxes to Mechanical System Efficiency

Spiral bevel gearboxes play a crucial role in enhancing the overall efficiency of mechanical systems by:

  • Power Transmission: Spiral bevel gearboxes efficiently transmit power between non-parallel and intersecting shafts, allowing mechanical systems to transfer rotational motion with minimal energy loss.
  • High Efficiency: The unique tooth geometry of spiral bevel gears ensures smooth and continuous contact between gear teeth, resulting in higher mechanical efficiency compared to other types of gearboxes.
  • Optimized Torque Distribution: Spiral bevel gearboxes distribute torque uniformly across the gear teeth, minimizing the concentration of stress and wear on specific teeth. This leads to improved load-sharing capabilities and reduced mechanical losses.
  • Reduced Friction and Heat Generation: The rolling action of spiral bevel gears reduces sliding friction, minimizing heat generation and energy losses that often occur in sliding contact gear systems.
  • Noise and Vibration Reduction: The meshing of spiral bevel gears generates less noise and vibration compared to other gear types, resulting in smoother and quieter operation.
  • Compact Design: Spiral bevel gearboxes can be designed with a compact form factor, allowing for efficient utilization of space in various mechanical systems.
  • Customizable Ratios: Gear ratios in spiral bevel gearboxes can be tailored to specific application requirements, ensuring optimal speed and torque matching.
  • Reliable Power Transfer: Spiral bevel gears’ robust design and accurate tooth meshing contribute to reliable power transfer even under varying loads and operating conditions.
  • Long Service Life: Properly designed and maintained spiral bevel gearboxes exhibit high durability and wear resistance, contributing to extended service life.

By effectively transmitting power, optimizing torque distribution, reducing friction, and providing smooth and reliable operation, spiral bevel gearboxes significantly enhance the overall efficiency of mechanical systems in various industries.

spiral bevel gearbox

Emerging Trends in Spiral Bevel Gearbox Technology

The field of spiral bevel gearbox technology is witnessing several emerging trends that are shaping the future of these components:

  • Advanced Materials: Manufacturers are exploring new materials and alloys to enhance the strength, durability, and heat resistance of spiral bevel gearboxes.
  • Precision Manufacturing: Advancements in manufacturing technologies, such as CNC machining and 3D printing, are enabling more precise and efficient production of gear components.
  • Improved Lubrication: Research into advanced lubricants and lubrication systems is resulting in better performance, reduced friction, and extended service intervals.
  • Condition Monitoring: Integration of sensors and monitoring systems allows real-time tracking of gearbox health, facilitating predictive maintenance and minimizing downtime.
  • Simulation and Modeling: Computer-aided design (CAD) and simulation tools are being used to optimize gear designs for efficiency, durability, and noise reduction.
  • Noise Reduction: Focus on noise reduction techniques is leading to quieter gearboxes, which is especially crucial in noise-sensitive applications.
  • Efficiency Enhancement: Innovations in gear profile design and tooth modifications are improving gearbox efficiency, translating to energy savings.
  • Compact Design: Demand for compact and space-efficient gearboxes is driving innovations in compact spiral bevel gearbox designs.
  • Customization: Manufacturers are increasingly offering customization options to meet specific application requirements.
  • IoT Integration: Integration of the Internet of Things (IoT) technology allows remote monitoring and control of gearboxes, enhancing operational efficiency.

These trends reflect the ongoing advancements in spiral bevel gearbox technology, addressing challenges, improving performance, and expanding their applications in various industries.

spiral bevel gearbox

Industries Using Spiral Bevel Gearboxes

Spiral bevel gearboxes find applications across various industries where precise power transmission, high torque capacity, and efficient motion transfer are essential. Some of the industries that commonly utilize spiral bevel gearboxes include:

  • Automotive: Spiral bevel gears are used in automotive differentials, axles, and steering systems to transmit power efficiently and handle changing loads and directions.
  • Aerospace: Aerospace applications require reliable and lightweight power transmission, making spiral bevel gears suitable for aircraft engines, landing gear, and control systems.
  • Heavy Machinery: Industries like construction, mining, and agriculture use spiral bevel gearboxes in equipment such as excavators, bulldozers, tractors, and loaders.
  • Manufacturing: Spiral bevel gears play a role in industrial machinery, conveyors, robotics, and machine tools, ensuring precise motion and power distribution.
  • Marine: Marine propulsion systems and steering mechanisms benefit from the robustness and efficiency of spiral bevel gears.
  • Energy: Spiral bevel gearboxes are used in power generation equipment, including wind turbines, hydroelectric generators, and gas turbines.
  • Railways: Trains rely on spiral bevel gears in their transmission systems and bogie assemblies to deliver power and maintain stability.

The versatility, durability, and reliable performance of spiral bevel gearboxes make them a valuable component in various industrial sectors.

China high quality The Manufacturer Provides Four Major Series of K Series Spiral Bevel Gear Hard Tooth Reducer Gearboxes for Heavy Industry Use K Series Helical Bevel Gearbox   cvt gearbox	China high quality The Manufacturer Provides Four Major Series of K Series Spiral Bevel Gear Hard Tooth Reducer Gearboxes for Heavy Industry Use K Series Helical Bevel Gearbox   cvt gearbox
editor by CX 2023-09-08

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