China best Super-Responsive T Series Spiral Bevel Gear Steering Gear Box for Quick Adjustments bevel gearbox

Product Description

 

Product Features Description
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Lubricant China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
Product Description The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.
RFQ

Q:What information should I tell you to confirm speed reducer?

A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.

 

Q:What if I don’t know which gear reducer I need?

A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

 

Q:What should I provide if I want to order NON-STANDERD speed reducers?

A: Drafts, Dimensions, Pictures and samples if possible.

 

Q:What is the MOQ?

A: It is OK for 1 or small pieces trial order for quality testing.

 

Q:How long should I wait for the feedback after I send the inquiry?

A: Within 6 hours

 

Q:What is the payment term?

A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 100/Piece
1spiral bevel gearbox

Disadvantages and Limitations of Spiral Bevel Gear Systems

Spiral bevel gear systems offer many advantages, but they also come with some disadvantages and limitations:

  • Complex Manufacturing: The manufacturing process for spiral bevel gears is more intricate and time-consuming than for some other gear types, leading to potentially higher costs.
  • Higher Noise Levels: While spiral bevel gears are designed to minimize noise, they can still produce more noise than other gear types, particularly at high speeds.
  • Increased Friction and Heat: The meshing action of spiral bevel gears generates more friction and heat compared to some other gear systems, which may require more robust lubrication and cooling mechanisms.
  • Less Suitable for High-Speed Applications: While spiral bevel gears can operate at high speeds, their design may make them less suitable for extremely high-speed applications where other gear types, such as helical gears, may be preferred.
  • Complex Maintenance: Disassembling and assembling spiral bevel gearboxes can be more complex and time-consuming due to the precision required for gear meshing and alignment.
  • Specific Installation Requirements: Spiral bevel gears require precise alignment during installation to ensure proper meshing and performance, which can add complexity to the assembly process.
  • Space Limitations: The configuration of spiral bevel gears requires more axial space compared to some other gear types, which may be a limitation in spiral bevel gearbox

    Assembly and Disassembly of Spiral Bevel Gearboxes

    Assembly: The process of assembling spiral bevel gearboxes involves several steps:

    a. Preparing Components: Gather all the required components, including gears, bearings, shafts, and housing.

    b. Gear Placement: Place the spiral bevel gears onto the designated shafts, ensuring proper alignment and meshing of the gear teeth.

    c. Bearing Installation: Install the bearings onto the shafts to support the rotating components. Ensure correct positioning and fit.

    d. Housing Alignment: Carefully position the gearbox housing and ensure proper alignment with the shafts and gears.

    e. Sealing: Install seals and gaskets to prevent lubricant leakage and maintain internal cleanliness.

    f. Fastening: Secure the housing using bolts, ensuring even torque distribution for a stable assembly.

    Disassembly: The disassembly process is performed in reverse order:

    a. Housing Removal: Start by removing the housing bolts and separating the housing from the internals.

    b. Bearing Removal: Remove the bearings from the shafts using suitable tools and techniques.

    c. Gear Removal: Carefully slide the gears off the shafts, taking note of their orientation and alignment.

    d. Component Inspection: Inspect all components for wear, damage, or signs of fatigue that may require replacement.

    e. Cleaning: Thoroughly clean all parts, ensuring the removal of dirt, debris, and old lubricants.

    f. Reassembly: Reassemble the gearbox components, following the correct sequence and ensuring proper alignment and meshing.

    g. Lubrication: Apply the appropriate lubricant to the gears, bearings, and other moving parts.

    h. Housing Fastening: Reattach the housing and tighten the bolts to the specified torque.

    i. Functional Testing: Perform functional tests to ensure smooth rotation, proper gear engagement, and no abnormal noises.

    Both assembly and disassembly require precision and careful attention to detail to maintain the performance and reliability of spiral bevel gearboxes.

    applications with restricted space.

Despite these disadvantages, spiral bevel gear systems remain a valuable choice in various industrial applications where their benefits outweigh the limitations.

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spiral bevel gearbox

Variations in Design of Spiral Bevel Gearboxes for Specific Tasks

Spiral bevel gearboxes can be customized and designed with specific features to suit different tasks and applications. These variations in design allow them to meet the diverse requirements of various industries:

  • High-Speed Applications: Spiral bevel gearboxes designed for high-speed applications may feature optimized tooth profiles and precision manufacturing to minimize noise and vibration at elevated rotational speeds.
  • Heavy-Duty Applications: Gearboxes intended for heavy-duty tasks, such as industrial machinery and mining equipment, might have reinforced housing, larger bearings, and increased load-carrying capacity to withstand higher loads and provide extended durability.
  • Compact Designs: In cases where space is limited, compact spiral bevel gearboxes can be engineered to provide high torque output while maintaining a smaller footprint.
  • Specialized Industries: Some industries, like aerospace and defense, may require spiral bevel gearboxes with specific material selections, precision engineering, and reduced weight to meet stringent performance and reliability standards.
  • Custom Ratios: Gearboxes with custom gear ratios can be designed for applications that demand specific speed reduction or increase requirements.

By tailoring the design of spiral bevel gearboxes to meet the unique demands of different tasks and industries, manufacturers can ensure optimal performance and longevity in a wide range of applications.

China best Super-Responsive T Series Spiral Bevel Gear Steering Gear Box for Quick Adjustments   bevel gearbox	China best Super-Responsive T Series Spiral Bevel Gear Steering Gear Box for Quick Adjustments   bevel gearbox
editor by CX 2023-08-29

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