China Professional Extreme Load Capable T Series Spiral Bevel Gear Steering Gearbox for Heavy Industry Needs with high quality

Product Description

 

Product Features Description
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Lubricant China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
Product Description The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CHINAMFG and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CHINAMFG and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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spiral bevel gearbox

Contribution of Spiral Bevel Gearboxes to Mechanical System Efficiency

Spiral bevel gearboxes play a crucial role in enhancing the overall efficiency of mechanical systems by:

  • Power Transmission: Spiral bevel gearboxes efficiently transmit power between non-parallel and intersecting shafts, allowing mechanical systems to transfer rotational motion with minimal energy loss.
  • High Efficiency: The unique tooth geometry of spiral bevel gears ensures smooth and continuous contact between gear teeth, resulting in higher mechanical efficiency compared to other types of gearboxes.
  • Optimized Torque Distribution: Spiral bevel gearboxes distribute torque uniformly across the gear teeth, minimizing the concentration of stress and wear on specific teeth. This leads to improved load-sharing capabilities and reduced mechanical losses.
  • Reduced Friction and Heat Generation: The rolling action of spiral bevel gears reduces sliding friction, minimizing heat generation and energy losses that often occur in sliding contact gear systems.
  • Noise and Vibration Reduction: The meshing of spiral bevel gears generates less noise and vibration compared to other gear types, resulting in smoother and quieter operation.
  • Compact Design: Spiral bevel gearboxes can be designed with a compact form factor, allowing for efficient utilization of space in various mechanical systems.
  • Customizable Ratios: Gear ratios in spiral bevel gearboxes can be tailored to specific application requirements, ensuring optimal speed and torque matching.
  • Reliable Power Transfer: Spiral bevel gears’ robust design and accurate tooth meshing contribute to reliable power transfer even under varying loads and operating conditions.
  • Long Service Life: Properly designed and maintained spiral bevel gearboxes exhibit high durability and wear resistance, contributing to extended service life.

By effectively transmitting power, optimizing torque distribution, reducing friction, and providing smooth and reliable operation, spiral bevel gearboxes significantly enhance the overall efficiency of mechanical systems in various industries.

spiral bevel gearbox

Selecting a Spiral Bevel Gearbox: Key Considerations

Choosing the right spiral bevel gearbox for a specific application requires careful evaluation of various factors:

  • Load Requirements: Determine the torque and load demands of the application to select a gearbox with an appropriate torque rating.
  • Speed Range: Consider the desired speed range and ensure that the gearbox can handle the required speeds without compromising efficiency or durability.
  • Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and presence of dust or debris, to select suitable materials and sealing mechanisms.
  • Mounting and Space Constraints: Assess available space and mounting requirements to ensure that the gearbox can be properly integrated into the machinery.
  • Efficiency and Power Loss: Evaluate the gearbox’s efficiency to minimize energy loss and optimize power transmission.
  • Noise and Vibration: Consider noise and vibration levels to ensure smooth and quiet operation, especially in applications where low noise is crucial.
  • Maintenance and Serviceability: Choose a gearbox that is easy to maintain and service, with accessible lubrication points and inspection covers.
  • Budget: Balance the required features and performance with the available budget for the gearbox.
  • Manufacturer Reputation: Select a reputable manufacturer with a history of producing high-quality spiral bevel gearboxes.

By carefully evaluating these factors and collaborating with gearbox experts, you can make an informed decision and select a spiral bevel gearbox that meets the specific needs of your application.

spiral bevel gearbox

Differences Between Spiral Bevel Gearboxes and Other Gearbox Types

Spiral bevel gearboxes differ from other gearbox types in several key aspects:

  • Gear Tooth Design: Spiral bevel gearboxes use spiral bevel gears with angled teeth, which allow for smoother meshing and reduced impact compared to straight bevel gears. In contrast, other gearbox types might use spur gears, helical gears, or worm gears, each with distinct tooth profiles.
  • Shaft Arrangement: Spiral bevel gearboxes have intersecting input and output shafts set at right angles. This enables power transmission between shafts that are not aligned. Other gearbox types, such as parallel shaft gearboxes, have shafts that are parallel to each other.
  • Direction Changes: Spiral bevel gearboxes are well-suited for applications requiring direction changes between input and output shafts due to their perpendicular shaft arrangement. Worm gearboxes, on the other hand, are commonly used for large speed reductions and right-angle drives.
  • High Torque Transmission: Spiral bevel gearboxes offer high torque transmission capabilities due to the larger contact area of their gear teeth. Planetary gearboxes, while also capable of handling high torque, have a different gear arrangement involving sun, planet, and ring gears.
  • Noise and Vibration: Spiral bevel gearboxes tend to produce less noise and vibration compared to straight bevel gearboxes, thanks to their spiral tooth design. Helical gearboxes, which also use angled teeth, offer similar advantages in terms of noise reduction.
  • Applications: Spiral bevel gearboxes are commonly used in automotive differentials, aerospace systems, and heavy machinery. Other gearbox types find applications in various industries based on their unique characteristics and advantages.

Overall, the distinctive features of spiral bevel gearboxes set them apart from other gearbox types, making them suitable for specific applications where direction changes, torque transmission, and smooth operation are critical factors.

China Professional Extreme Load Capable T Series Spiral Bevel Gear Steering Gearbox for Heavy Industry Needs   with high quality China Professional Extreme Load Capable T Series Spiral Bevel Gear Steering Gearbox for Heavy Industry Needs   with high quality
editor by CX 2023-09-21

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