China Extruder Gear Box gearbox drive shaft

Item Description

Polytek co-rotating twin-screw extruders are designed for highest trustworthiness, simplicity-of-use and flexibility. We provide turn-important resolution for all sorts of materials compounding programs.

we are proud to introduce our PTH collection extruder which equiped with high torque and high velocity equipment box, desinged with specific torque of

12Nm/cm3 to attain substantial screw filling charge, which outcomes in a lessen of soften temperature, hence improving compound top quality.

what is twin screw extruder 

Co-rotating twin-screw extruder : Because of to the co-rotating twin-screw has the opposite velocity at the meshing level, 1 screw pulls the materials into the meshing gap, and the other screw pushes the content out of the hole, resulting in material from 1 screw turns to the other screw and advancements in a “∞” form. Given that the hole of the meshing zone is modest, the velocity of the meshing screw and the groove are reverse in direction, so that the slicing velocity is large, and the self-cleansing effect is great, that is, any amassed materials adhering to the screw can be scraped off, thereby The home time of the material is quite short, so the twin screw extruder is mostly utilized for compounding and pelletizing .

Polytek also have 2 phase extruder for PVC compound and substantial filler masterbatch extrusion.

Technological Info of PTH Extruder
 

Design Torque/Shaft(Nm) Screw Diameter(mm) Max.Screw Velocity(RPM) Motor Electrical power(Kw) Potential(Kg)
PTH-20 40 22 600 five.5 15
PTH-twenty five a hundred and ten 25 900 22 ninety
PTH-35 320 36 900 seventy five 280
PTH-50 890 51 900 two hundred 800
PTH-sixty five 1690 62 900 355 1400
PTH-seventy five 2590 seventy one 900 550 2200
PTH-96 5690 ninety four 600 710 4000
PTH-135 7160 132 400 600 3500
PTH-a hundred sixty five 14300 one hundred sixty five 400 1200 5000

Design :

The Purposes of Co-rotating Twin Screw Extruder

1.Glass fiber bolstered, gas barrier palletizing (For illustration PA6, PA66, PET, PBT, PP, and Pc bolstered flame retardant)
2.Very crammed substance granulation (For illustration PE, PP crammed with 75%CaCo)
3.Granulation of warmth-delicate components (For instance PVC, XLPE cable content)
4.Intensive shade masterbatch (For instance stuffed with 50% shade powder)
five.Antistatic masterbatches, alloys, coloring, lower-fill co-mingling granulation
6.Cable materials granulation (For illustration sheathing content and insulation substance)
seven.XLPE pipe content granulation (For instance masterbatches for very hot water crosslinking)
eight.Thermoset plastic compounding and extrusion (For illustration phenolic resin, epoxy resin, and powder coating)
nine.Hot melt adhesive, PU reactive extrusion palletizing (For illustration EVA scorching soften adhesive and polyurethane)
10.K resin, SBS de-volatile granulation
 

Spare areas and provider, we are not only promoting machine, but also our information and provider

Owe to rich theoretical information and knowledge in compounding fifield, we can offer you best answer to satisfy customer’s requirement, not only for neighborhood extruders. We can also provide normal components of Coperion, Berstoff, JSW, Toshibar, Steer etc.

About Polytek
 

POLYTEK Intelligent Equipement Co., Ltd. is a fully commited in plastic extrusion and recycling engineering R & D, to supply for consumers compounding/plastic pipe/profile/sheet/board extrusion & waste plastic washing recycling devices, which will meet necessity of ISO 9001 and CE. With many patent technologies, we can give customized solution for all types requirement, which will be secure, very best overall performance, and competitive cost .We have 3000m2 plant and more than thirty employs, such as a sturdy group of complex style and following sale services, which will insure the rapid motion to customer’s requirement.

Certification For PTH Extruders

Far more Tools for a variety of polymer compound

Air cooling conveyor Belt

twin screw extruder

Two stage extruder

Purchasing from CZPT is only the commencing of our partnership. We are fully commited to the accomplishment of our clients

and we support you and your products through the life of your investment. We give knowledge with preventative

maintenance ideas, CZPT and wellness checks, and coaching services so that you can target on what you do greatest: market your item.

To Be Negotiated 1 Set
(Min. Order)

###

After-sales Service: 24 Hours on Call
Warranty: 12 Months
Type: Twin Screw Extruder for Compouding
Plastic Processed: PP PE Pet PC ABS TPR TPE TPU TPV PVC
Product Type: Granulating Extruder
Feeding Mode: Multiple Feed

###

Model Torque/Shaft(Nm) Screw Diameter(mm) Max.Screw Speed(RPM) Motor Power(Kw) Capacity(Kg)
PTH-20 40 22 600 5.5 15
PTH-25 110 25 900 22 90
PTH-35 320 36 900 75 280
PTH-50 890 51 900 200 800
PTH-65 1690 62 900 355 1400
PTH-75 2590 71 900 550 2200
PTH-96 5690 94 600 710 4000
PTH-135 7160 132 400 600 3500
PTH-165 14300 165 400 1200 5000

###

Extruder Gear Box Extruder Gear Box

###

Air cooling conveyor Belt

Extruder Gear Box

twin screw extruder

Extruder Gear Box

Two stage extruder

Extruder Gear Box

To Be Negotiated 1 Set
(Min. Order)

###

After-sales Service: 24 Hours on Call
Warranty: 12 Months
Type: Twin Screw Extruder for Compouding
Plastic Processed: PP PE Pet PC ABS TPR TPE TPU TPV PVC
Product Type: Granulating Extruder
Feeding Mode: Multiple Feed

###

Model Torque/Shaft(Nm) Screw Diameter(mm) Max.Screw Speed(RPM) Motor Power(Kw) Capacity(Kg)
PTH-20 40 22 600 5.5 15
PTH-25 110 25 900 22 90
PTH-35 320 36 900 75 280
PTH-50 890 51 900 200 800
PTH-65 1690 62 900 355 1400
PTH-75 2590 71 900 550 2200
PTH-96 5690 94 600 710 4000
PTH-135 7160 132 400 600 3500
PTH-165 14300 165 400 1200 5000

###

Extruder Gear Box Extruder Gear Box

###

Air cooling conveyor Belt

Extruder Gear Box

twin screw extruder

Extruder Gear Box

Two stage extruder

Extruder Gear Box

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
gearbox

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China Extruder Gear Box     gearbox drive shaft	China Extruder Gear Box     gearbox drive shaft
editor by czh 2022-11-30

Leave a Reply

Your email address will not be published. Required fields are marked *